“electric battery scooter |electric bike battery 48v”

Lithium chemistry is considerably more expensive than the “old school” lead acid chemistry. If you are buying a battery pack or a bike that already has a battery pack, be familiar with the chemistry that you’re buying. For example, its hard to find a good e-bike for under a thousand dollars with a decent-sized lithium pack. Lithium is pricey. Be realistic in your expectations when e-bike shopping on http://electricbicycletechnologies.com much the electric bike will cost compared to what kind of range, performance, and life expectancy you will get out of a lithium battery pack.

When it comes to buying your cells, you might be able to find a local source, or you can order them straight from Asia. I prefer the second option, as you’ll usually get a much better price going straight to the source, even when paying for international shipping. One caveat though: do your best to ensure that your source sells genuine cells and not knock-offs. Do this by checking feedback and using a payment method that ensures you can get your money back if the product isn’t as described. For this reason, I like to buy my cells on Alibaba.com and AliExpress.com.

I finally made it happen on BMS #3 (the unfortunate thing about AliExpress is that every dumb mistake that kills a part is another month added to the project) and the battery seems to work great, though it only has a couple miles so far.

What could I build to go up a mountain path? say 4000 ft long. It’s too steep for me & most bikers to pedal. I want to assist ..but the motor drive train will do most of the work. Down hill one needs good brakes or something electric generating. I bike 5 miles now up and down local hills but walk up the steep hills for sure. For a good bike rig …I would enjoy building a few prototypes. Any advice appreciated…I love to bike on green trails!

A highly polished, purpose-built electric bicycle with easy-to-mount frame, adjustable bars and ergonomic touch points, available in five colors, additional $99 shipping with assembly by Velofix. Custome extra-wide Aluminum fender that don’t rattle, integrated Supernova LED lights with a custom light……

I love this article and I am inspired by the knowledge here, I have a question, I need to build a 72v battery and the one I’m looking at is using 38160 cells, these cells are very expensive so how can I manage this the best using the smaller normal size cells like you’re using! Do I really have to make a battery 20 cells deep to reach this and to bump up the amp hours I would let say go 10 wide for a 30 amp hour right? Pretty close! Big battery but is it feasible or is there a better product

The Stromer ST2 uses an exclusive hub motor developed by TDCM for Stromer that is being marketed as “Syno-Drive.” The Syno-Drive hub motor has a number of design changes that make it perform better, weigh less, and run smoother than any other drive system we’ve tried.

The Panasonic NCR18650B cells you have are very good quality cells. I used similar cells also made by Panasonic, but mine are the NCR18650PF (not B). The difference is that yours have more capacity (mine are 2900mAh, yours 3400mAh) but yours have a lower constant current draw rating. I don’t remember what it is off the top of my head, but I don’t think it’s much more than 5A per cell. So just make sure that you either use enough cells in parallel and/or limit your controller to not draw more power than the cells can handle. Check the cell specification sheet which you can find on Google somewhere to ensure that you are staying within the cells’ limit.

Dennis bought a 2017 M-850 Addmotor MOTAN Electric Bicycles Sport Orange Super Discount For Sale 500W 48V Bafang Rear Hub Motor 10.4AH Samsung Cell Battery Pack Electric Bike For Big Guys With Fork Suspension And Spring Shock Absorber

Also, since the negative electrode is the entire bottom and sides of the cell (formed by a metal cylinder) these cells can take some bouncing around. Be aware if you scratch the plastic wrap on the cylinder, the metal shell underneath is energized to the negative electrode, so…an electrical short may be possible.

Regarding you question, if I understand you correctly, it seems that your 18650 lithium battery will be smaller than the old NiCad battery, so you have extra room in the battery box that needs to be filled, correct? My recommendation is to use some type of fairly rigid foam to fill the space. It adds almost no weight and it also helps cushion the battery pack.

Latest BBS02 48V 750W 8Fun Bafang Mid Drive Ebike Conversion Kit BB:68mm Electric Bicycle. – BBS02 Mid-Drive Motor: 1 pc. – Power: 750W. ≤1.8 127±6 750W 112±6 ≥78% ≥60 ≤20.5 ≥120 ≥80% Kits Included. – Left Crank Right Crank: each 1 pc.

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This article first appeared in Electric Bike Report in June of 2013. Since then, we’ve made some changes to our motor selection – our Direct-Drive motors are now all High-Torque 6×9 wound, so they run slower (approximately 15mph at 36v or 20mph at 48v), and our Geared Motors have been replaced by a 500w version, (approximately 20mph at 36v or 28mph at 48v). The Direct-Drive is now our Heavy-Duty motor and the…

In 2012, the future of LiPo in e-bikes looks bright. Most large EV manufacturers are focusing on LiPo as the lithium battery power of the future. LiPo technology is developing fast and becoming safer, more reliable, cheaper, and with a higher life expectancy. Since LiPo cells are being developed to be safer, more efficient and more economical (mostly for main stream products such as the automobile) the electric bicycle industry will be able to piggy-back and utilize the newly available technology at an affordable price. Currently, the latest “best” chemistry involves Manganese-Cobalt which is a lot more stable than the cobalt chemistry of the past.

Hi Court, great site and appreciate your insight, and obvious care. I am also ebike noobie, but have been doing my homework (hours of googling). Personal specs are, old guy, out of shape (5′ 10″ 270# but physically intact), looking to “upgrade” self. I am a mechanic for living, so nothing technical worries me. You have done great job of laying out the general parameters and options, so now I “get” that, and have evolved to the confused info overload stage. Application would be recreational/touring, hills/long grades are always in play, some trail riding, but no serious mountain biking at all. Range not so much a big deal, and plan to “pedal” for the exercise, assist would be for hills, and overextending (needing a lift back to the barn). Issues for me are quality/durability, and rider stability including push off and simple shifting (as opposed to complicated timing and planning routines). I may also see a fair amount of urban stop and go when vacationing etc.I don’t see myself speeding along at 30mph (scares the bejeebers out of me to even think about that speed on a bike). Lots of questions, but will focus on one … It seems like most of the issues (other than battery, range, regeneration and such) revolve around drive train concerns. I like the idea of the mid-mount, but am concerned about the shifting and stress on chain etc. Can a quality mid-mount add on kit, easily work with an internal shifting rear hub. The idea being simplicity…no front shifter, single cog, and easy rear shifting (especially when stopped, or going slow). I am a little confused over the internal geared options, seems like several methods Including external gear set for more increments). Problem may be the shifting while motor engaged. But I believe the internal shifting (similar to the old 3-speed bikes) can be done while pedaling or not, so likewise would not be affected by motor load. If true, that reduces the need(benefit?) of a motor disengage feedback when shifting. This setup also seems like it would benefit from a torque(? not sure I understand this) aware feedback mechanism (seems cadence ones are not really so great) for the “assist” with a few selectable assist modes. If not applied to an external geared internal hub, then only 2 cogs now, and perhaps can use the gates belt system, which seems like a good (dependable) upgrade (not sure how well gates deals with hard shifts if that is a concern). Anyways, hopefully I have asked a reasonable (as opposed to ridiculous!!) application question. If viable, could you suggest the actual brands/models you would use? Thx again.

Hi Court. Thanks for your prompt response. Based on your input and further consideration I have narrowed my selection down to three Bulls e-stream brose MTB models: Evo 3 29er, Evo 3 FS 27.5 plus, and Evo 45 FS. I selected Bulls for a variety of reasons but I have to admit I am a pushover for good looks. Bulls offers a wide range of models and there is a dealer in PA within a reasonable drive from my home in MD. Unfortunately, they do not stock any MTBs but may be getting one or two in soon I can test out. I am still on the fence with regards to a full suspension bike but I realize my back is not getting any younger and I may learn to appreciate the extra comfort on the paved and unpaved hilly roads I ride. One of the suspension seat posts you suggested would definitely help with the hardtail but these are heavy and fast riding bikes (especially the EVO 45 FS which you reviewed in February) so if comfort is of prime concern a full suspension probably is the way to go.

You’ll see two dots where the weld was performed. Test the weld by pulling on the nickel strip (if it’s your first time using the welder). If it doesn’t come off with hand pressure, or requires a lot of strength, then it’s a good weld. If you can easily peel it off, turn the current up. If the surface looks burnt or is overly hot to the touch, turn the current down. It helps to have a spare cell or two for dialing in the power of your machine.

GNG now has a different version of the mid drive where the belt reduction (prone to failure) has been replaced by a gear drive at the end of the motor. Has anyone tried it? You can’t argue with the price, but what’s the quality and longevity?

Place your orders now for the new  Phoenix II XT (Super Brute) Pedicab Kit, which is replacing the 4840 Brute as the new Pedicab system of choice. Some major events are coming up and there are it seems there are never enough motors to go around. The Phoenix 4840 Brute has been one of the most famous of electric pedicab kits among the pedicab industry due to its unbeatable power and reliability…..but there’s a new player in town, and it’s what we like to call the “Super Brute” motor for pedicabs It’s identical in appearance to the Phoenix Brute motors but is wound for even more torque, which is what most pedicab owners need. Installing an electric pedicab kit is a great way to seriously increase your income, especially when it comes to events like the famous Made In America Fest, Coachella, Austin City Limits Music Festival, Fun Fun Fest, Warped Tour, and the list goes on!

An electric bike kit allows the do-it-yourselfer to transform just about any standard pedal-powered bicycle into an electric-powered vehicle. Monster Scooter Parts offers several high-quality electric bike conversion kit models suitable for the traditional bike rider with no more than a scant-to-average mechanical ability. Our e-bike kit models listed below are some of the best known in today’s e-bike community.

We’ve learned some users love connectivity to our Electron app, while others will prefer to ride without it. That’s why we’ve engineered an app that lets you choose whether or not to use its features like distance and speed tracking, battery life readouts, assist levels, and ride mapping. If those aren’t for you, just calibrate your wheel once with our app, and then enjoy the wheel free from any device.

Hi Vincent! In my opinion, there are a whole bunch of great possibilities out there. Luna has high powered stuff and the BBSHD worked great for me when reviewing a Lectric Cycles conversion a year back (using their e-RAD kit). Of course I also like BionX but the stuff is more expensive and proprietary. I’m doing less conversions these days (at least review wise) so I’m a bit behind on the category. For me, the frame makes a big difference and depending on what sort of terrain I’m encountering I’ll lean towards hubs for smooth and zippy feel or mid-drive for better climbing with the understanding that it might wear my drivetrain down, especially without shift sensing. That’s one area where e-RAD and maybe Luna now too, have some good options and accessories.

There are a number of things that make Bionx unique. Bionx pioneered the introduction of torque-sensed pedal assistance by creating a drive system with a torque sensor and controller integrated into the motor. This allowed for clean and easy installation, minimized reliability issues that can result from faulty wiring, and simplified servicing. In 2010, under Magna’s direction, the sophisticated CANbus communication system was built

Monster Scooter Parts is a worldwide distributor of electric bike parts. Our inventory of electric bicycle parts include a number of very popular electric bike conversion kits. These cleverly designed bicycle parts convert an old but functional pedal bicycle into a really convenient and economical battery powered work horse.

Has anyone found a battery case maker that makes cases that will fit into the main triangle of a men’s mountain bike? I find having the hub motor and rack battery in the rear makes the bike feel awful to ride.

Cheers Court! Maybe you have some insight into a great question a friend asked me: “If there were a scientific experiment done where all variables were the same with the exception of the drive motor, one being a mid drive and the other being hub drive (both of good quality and used on higher end mainstream e-bikes), is there a clear winner when it comes to which drive system delivers more efficient power. I guess what I’m hoping to find out with this question is: Which style of drive system more efficiently transfers the potential energy in the battery into actual motion. I could see this being answered with units like distance or speed, but remember the only thing I am comparing is two types of drive systems… Things like battery size, pedaling effort, rolling resistance, total bike/rider weight, air friction are all constants. So is there a clear winner???”

If you have time, I’d be curious to hear about the pros and cons of this kind of approach. Is the main drawback simply the cumulative size of the plastic housing? Or is there some other limitation to this kind of hardware that makes it unsuitable?

The new Electric Bike Kit Owners group on Facebook has taken off within the first week of its creation. Around 400 people have joined the online group with new members being added every day. E-bike riders are sharing the various ways that they have converted their bikes using the E-BikeKit Complete Electric Bike Conversion System. Each one of the electric bike conversions is more unique than the next. Some e-bike…

I am looking to purchase my first electric bike. I have test ridden many and narrowed my favorites to the eMotion City Wave and the Pedego City Commuter, with 28″ wheels. I don’t anticipate lengthy trips – likely up to 30-40 miles tops, however we live in the hills of NH, so I would be using pedal assist and/or throttle for the tougher climbs. While I love the City Wave ride, I worry a bit about the 350W vs. the possible 500W on the Pedego. I am 5’8″ and weigh 138 lbs. Your thoughts?

These guys (Applied Future Technologies) are in Australia, and although they use the same motor and geared reduction as Cyclone, the rest of the kit parts are heavy duty and this fixes many of the complaints from Cyclone users. The distinctive added fins help the Headway motor shed heat much faster.

The Netherlands has a fleet of 18 million bicycles.[74] E-bikes have reached a market share of 10% by 2009, as e-bikes sales quadrupled from 40,000 units to 153,000 between 2006 and 2009,[75] and the electric-powered models represented 25% of the total bicycle sales revenue in that year.[74] By early 2010 one in every eight bicycles sold in the country is electric-powered despite the fact that on average an e-bike is three times more expensive than a regular bicycle.[70][75]

Hi, First of all, thanks for all the information we can find on EBR website, and a special thanks for the video reviews. I’m living in South of France, I have two baby girls of 2 and 4 and currently I have simple bike, with a Hamax seat at the rear and a Yepp seat at the front on the handle bar… so I am looking for the next bike I’ll need daily for carrying my growing girls, down and up hills, with electric assistance. I’ve seen the Yuba elMundo and the competitive RadWagon. I tried the elMundo with the girls, but there is still a strong torque and a balance limitation with the passengers weight and the high center of gravity, especially at low speed, in town when we have to stop or slow down with the traffic. The Xtracycle EdgeRunner and the Yuba Spicy Curry that lower the center of gravity with a 20 inches rear wheel seem a good, but very expensive, option. So my question is: have you planned to make some video review also about the Spicy Curry cargo bike (with a Eurobike price) which also seem really adapted for kids transportation? Regards, Pâmini

As we transition into mid-drive systems, imagine this scenario. A rider with a hub motor driven electric bike approaches a very steep hill, stops completely and then uses a twist throttle to power forward. The motor is likely going to struggle because it is designed for relatively flat surfaces and provides “peakey” output as mentioned before. So the motor groans and slowly pushes the rider forward. Without pedaling along, most hub motor designs just cannot carry an average sized passenger up a steep incline from rest. This is where we get into the benefits of a mid-drive system.

“which electric bike -e bike batteries”

Lithium Polymer cells, used mostly in the e-bike community to describe soft-pack RC like cells, generally have a lighter weight per watt-hour, and they have a high percentage of cobalt in its anode, which makes them very power-dense (lots of amp-hours in a small package) and also capable of very high amps of discharge (for high performance). Single cell LiPos are connected together in series to form a battery pack.

With pedal-assist the electric motor is regulated by pedalling. The pedal-assist augments the efforts of the rider when they are pedalling. These e-bikes – called pedelecs – have a sensor to detect the pedalling speed, the pedalling force, or both. Brake activation is sensed to disable the motor as well.

next the the smaller diameter 9c, the hubzilla looks to be an oversized version of the 9c.[img src=https://www.electricbike.com/wp-content/flagallery/hub-motors/thumbs/thumbs_leafmotor.jpg]6100Leaf Motor

I want to build an electric cycle . But I am confused which motor should I use. I have a gearless cycle but I want to build such an e cycle that the battery can be powered by paddling. Plzz tell me which motor should I use?? And how to control its speed ??? Plzzz reply. Thank you

Given the new trend to make electric bikes look just like other bikes, I am guessing that some creative manufacturers will come up with some radically cool ideas. I wouldn’t rush into buying one of these battery types, however, until they prove themselves in terms of battery life.

ElectricRider still has a few 4840 Phoenix Cruiser kits, 1000W Bafang kits, RoadRunner II Motors, and a lot of parts. If you need help placing an order or have any questions, please send an email to [email protected]

Not all gearless direct drive hub motors offer regenerative braking or regen modes because you don’t tend to recoup much energy this way (although it can help reduce wear on brake pads). It’s a neat feature but it costs more to implement and adds complexity to the system. Some ebikes that do offere regen are the Specialized Turbo, all of the Stealth electric bikes and all of the BionX kits and bikes that use them like the Smart electric bike.

Thanks so much for the info, that sounds great and an exciting option! I understand the warranty issue but aside from that, you don’t see any issue than with building a battery of any capacity and just making the discharge cable with an xlr connection to plug into the bike. Would I need a different cable to charge the battery or does it charge via the xlr connection like theirs? Here is one more link with a few more answered questions about their auxiliary battery if you wanted more info. Thanks again, this is really exciting, I just want to make sure I don’t fry anything

hello, i want to add a ignition switch to my battery pack(10s4p,samsung 18650-26j cells) for on and off the battery, i bought an ignition from ebay(http://www.ebay.com/itm/321748146034?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT),i planed to install this key switch in series to my positive wire from battery pack, but discharge current is up to 20 Amps, so i couldn’t install that switch in series, could you please suggest me an idea on how to install this ignition switch, do i install a relay or what can i do?

hello, firstly i would like to say that i think this is a brilliant article its really helped me understand a lot more about how this works and how i can use a similar system for my project but i am a little confused and i was hoping to pick your brains….

Safety disclaimer: Before we begin, it’s important to note that lithium batteries inherently contain a large amount of energy, and it is therefore crucial to handle them with the highest levels of caution. Building a DIY lithium battery requires a basic understanding of battery principles and should not be attempted by anyone lacking confidence in his or her electrical and technical skills. Please read this article in its entirety before attempting to build your own ebike battery. Always seek professional assistance if needed.

Dennis bought a 2017 M-850 Addmotor MOTAN Electric Bicycles Sport Orange Super Discount For Sale 500W 48V Bafang Rear Hub Motor 10.4AH Samsung Cell Battery Pack Electric Bike For Big Guys With Fork Suspension And Spring Shock Absorber

We’re #fixedonfixed with @aventonbikes Cordoba track bike! Available now online and in store! #fixedgear #trackbike #fixie #urbanbike #citybike #singlespeed #mylegsaremygears #nycewheels 19.02.2018 – 16:18

7. Winner selection and notification: Winners of the Sweepstakes will be selected in a random drawing under the supervision of the Sponsor. Winners will be notified via e-mail to the e-mail address they entered the Sweepstakes with within five (5) days following the winner selection. Electric Bike Technologies LLC shall have no liability for a winner’s failure to receive notices due to winners’ spam, junk e-mail or other security settings or for winners’ provision of incorrect or otherwise non-functioning contact information. If the selected winner cannot be contacted, is ineligible, fails to claim the prize within 15 days from the time award notification was sent, or fails to timely return a completed and executed declaration and releases as required, prize may be forfeited and an alternate winner selected. The receipt by winner of the prize offered in this Sweepstakes is conditioned upon compliance with any and all federal and state laws and regulations. ANY VIOLATION OF THESE OFFICIAL RULES BY ANY WINNER (AT SPONSOR’S SOLE DISCRETION) WILL RESULT IN SUCH WINNER’S DISQUALIFICATION AS WINNER OF THE SWEEPSTAKES AND ALL PRIVILEGES AS WINNER WILL BE IMMEDIATELY TERMINATED.

Hi David, I sure hope so! The last time I visited the Focus/Kalkhoff offices in Southern California they said that more models were on the way. I plan to go back and do more updates and videos at some point but am currently traveling in Texas (lots of rain and wind in Dallas right now!) keep an eye out and I’ll post the review once it is shot 🙂

Either way works, but my orange jig saves me one hot glue step which just makes for a cleaner looking pack. Of course it’s all the same after the pack gets covered with shrink wrap, so you can use any method you’d like. I’ve even found that some of those cylindrical ice cube trays are perfectly sized to hold 18650 cells. Cutting off the top would leave it clear for welding. I’d add some strong neodymium magnets to the backside to hold the cells in place like my orange jig has, but other than that it’s a perfect jig almost as-is.

Was doing some more looking and found BionX. Are the BionX kits worth looking into? My LBS had a Trek e-bike in stock several years ago and it was fitted with that system. Not sure he still has the bike and if he does, the technology is outdated and/or the battery is dead.

Hi Pete! I did really enjoy the Neo line and it seemed like they sold a lot of them so hopefully there will be packs available for several years. Considering that the same pack was used on all of the different models, I feel like you should be in great shape 🙂

Once I’ve got all the cells I need checked out and ensured they have matching voltages, I like to arrange them on my work surface in the orientation of the intended pack. This gives me one final check to make sure the orientation will work as planned, and a chance to see the real-life size http://huntneqip.com the pack, minus a little bit of padding and heat shrink wrap.

“electric bicycle kit with battery _bikes with motors”

For: electric scooter or electric bicycle. Lot Contains: Electric Bike 3 Wires Ignition Switch Lock w 2 Keys. Left & Right Throttles. Left & Right Brake Levers. YIYUN 24 Volt 500 Watt Controller (Mode…

^ a b c Chi-Jen Yang (2010). “Launching strategy for electric vehicles: Lessons from China and Taiwan” (PDF). Technological Forecasting and Social Change (77): 831–834. Archived from the original (PDF) on 2010-03-31.

We manufacture our registered trademark name brand electric scooter, power assisted electric bikes, gas scooter, dirt bikes & electric bicycle. We do not sell X-Treme “single scooters” retail to the public but we do offer X-Treme scooter parts to everyone. Shoppers, click to locate an X-Treme X-Treme Scooter Authorized Dealer. We are a wholesale supplier & drop shipper only.

This had led me to believe that if there is too much load being exerted on the bike (i.e. the current being drawn from the battery is too high) then either the BMS or the controller trips and cuts out. However I am reluctant to believe that the BMS is causing the trouble as it has a 40A rating on it (this link shows the exact BMS) http://www.aliexpress.com/item/Electric-motor-car-13S-48V-40A-BMS-lithium-ion-battery-BMS-Used-for-48V-20Ah-30Ah/32484213150.html?spm=2114.13010608.0.62.evx6sX .

If you ride a bicycle a lot, chances are you’ll eventually need some replacement parts. We stock Original Equipment Manufacturer (OEM) Parts for all of the electric bikes, folding bikes, and scooters in our store. We also have a number of generic replacement parts like inner tubes, batteries, and drive belts available to get you back on the road.

I understand that the Ebay battery may run low, but as it is running in parallel to the “Whale”, I’ simply use the “Whale” LED display as rough guid to both batteries charge state (assuming I fully charge both batteries each time before I ride).

We distribute the X-Treme E-Bike brand of power assisted electric bicycles, electric bikes, electric mountain bikes, electric beach cruisers and folding electric bicycles. We do not sell “single electric bicycles” retail to the public but we do offer replacement parts to everyone. Shoppers, click Store Locator to find an X-Treme Electric Bicycle Authorized Dealer near you.

An older battery technology that was popular around 10 years ago as replacment for lead acid in some more expensive commercially available e-bikes. Today it has been obsoleted  in e-bike applications because of the recent availability of LiPo and LiFePO4 cells. NiMH is a finicky technology to deal with. The packs do not have long life expectancy, and have to be treated delicately. One big problem for DIYers is that its very hard to safely charge NiMh cells that have been soldered together in parallel. Extra care is needed for NiMH in both assembling and charging.

Get the most out of your electric bike, folding bike or scooter with replacement parts and accessories available at NYCeWheels. Whether you are looking to add on to and upgrade your bike to make it more fun, efficient or stylish, or you simply… learn more

The Stromer ST1 uses a direct drive hub motor (like Bionx) made by the Taiwanese company TDCM. TDCM focuses on the development and production of electric drive systems for electric bikes as well as for other applications—including medical devices, starter systems, and wheelchairs, to name a few.

My thinking is that because each of the batteries is only 50% stressed, that the probability of problems due to overcurrent, etc. would be negated and I wouldn’t use a BMS for the supplementary battery.

The EGO kit is from Germany, and even though the European Union (EU) has a 250W street E-bike power limit, the German off-road E-bike scene is very dynamic, with lots of exciting developments. Read the details of this kit in our article, here. It uses the same motor and geared reduction that made Cyclone famous.

Second, the 1,000W power range (when controller is unrestricted), and small size are fantastic for most potential E-bikers. Lastly, the big surprise about this drive is that it is so quiet! Also, the 500W/25A unit runs on a more affordable 36V battery for E-bikers who don’t have extreme hills.

when the motor produces maximum continuous rated power of not more than 250 watts (n.b. the motor can produce more power for short periods, such as when the rider is struggling to get up a steep hill).

Sunstar is based in Japan, and here is a PDF of their most recent mid drive motor system. Sunstar has a 2001 patent on this drive, and they are suing Bafang in Germany over the BBS01/BBS02 system that has recently become popular. That patent is 13 years old, so perhaps Bafang felt they were on safe legal ground in by copying it?

With pedal-assist the electric motor is regulated by pedalling. The pedal-assist augments the efforts of the rider when they are pedalling. These e-bikes – called pedelecs – have a sensor to detect the pedalling speed, the pedalling force, or both. Brake activation is sensed to disable the motor as well.

Wattage isn’t the unit of concern here – torque measured at the chain’s drive sprocket is what counts. Motor wattage ratings are a gross measurement of power, or horsepower. The efficiency of the reduction stages, as well as the motor itself are not generally included in the manufacturer’s wattage rating. Beyond that, there’s the overall gear ratio which serves as a torque multiplier. The point is: Even an efficient low wattage motor using a very high ratio reduction system can produce sufficient torque to stress a chain and everything else at the rear wheel. Example: Picture a 250W motor driving a 100:1 reduction on a 500 lb. trike climbing a San Francisco Hill with Michael Moore as the rider.

Great article! Have ordered everything BUT i have a big problem with the spotwelder. Most homes in europe are limited to 10A and this spotwelder alone drags 15A just to powerupp!!!! I can even start it without blowing both fuses! And when welding http://huntneqip.com wants 50A-800A which you need a an actual POWERPLANT for!

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We are pleased to announce that ElectricRider is currently undergoing some major modifications. Many of the products ElectricRider has manufactured for years will soon be provided by a new company whom we’ve selected for their fresh perspective, strong morals and desire to serve the high performance LEV market. We will provide further updates and information here as it becomes available.

A quick note: when you get into large sizes of heat shrink, the method of quoting the size often changes from referring to the diameter of the tube to referring to the flat width (or half the circumference when in a circle). This is because at these large sizes, it’s not so much a tube anymore as two flat sheets fused together, sort of like an envelope. Keep that in mind and know what size is being quoted when you buy your large diameter heat shrink tube.

What does that mean?. Well, it is like having another fit bicycle rider helping you pedal, but without their weight. No matter how hard your hills, or heavy your bike is, this motor will always work t…

1x 48V 1000W Motor. 1x 48V Controller. Thumb throttle. 3 LED lights indicate the battery level. The kit includes a motorized wheel, an electric controller, the speed throttle, the power breaks, and a …

Alibaba.com offers 176,508 electric bike battery products. About 29% of these are electric bicycle, 22% are rechargeable batteries, and 8% are electric bicycle battery. A wide variety of electric bike battery options are available to you, such as 36v, 24v, and 48v. You can also choose from lithium battery, high voltage, and lead acid battery. As well as from 10 – 20ah, 21 – 30ah, and > 40ah. And whether electric bike battery is paid samples, or free samples. There are 176,462 electric bike battery suppliers, mainly located in Asia. The top supplying countries are China (Mainland), Taiwan, and Vietnam, which supply 99%, 1%, and 1% of electric bike battery respectively. Electric bike battery products are most popular in North America, Western Europe, and Northern Europe. You can ensure product safety by selecting from certified suppliers, including 39,033 with ISO9001, 14,496 with Other, and 6,372 with ISO/TS16949 certification.

Also, the best method for adding an auxiliary battery would be to connect it when both batteries are full, or at least at similar discharge states. That means the auxiliary battery won’t have to work as hard transferring energy to the internal battery, as they’ll be depleted together at similar rates. And the diode in the auxiliary battery will ensure energy only flows one way (towards the internal battery).

I purchased the 220v welder, which obviously was intended to run on non-US half of a phase 220v, Of course we have full single phase 220v, so could you supply me with a hint on how to wire the unit for US 220 v.

The controller that came with my ebike conversion kit just has the label ’48v 1000w’ on it and there are no other specifications anywhere to be seen. I have emailed the suppliers asking if I could have a full list of specifications for the controller but am yet to hear back from them.

More than likely this problem is BMS related. The BMS usually trips in that scenario for one of two reasons: 1) The load pulled by the controller is too high for that BMS, or 2) one or more cells are weak or damaged and when the load is applied strongly, it causes the voltage of that parallel group to drop below the LVC of the BMS.

E-bike usage worldwide has experienced rapid growth since 1998. In 2016 there were 210 million electric bikes worldwide used daily.[31] It is estimated that there were roughly 120 million e-bikes in China in early 2010, and sales are expanding rapidly in India, the United States of America, Germany, the Netherlands,[2] and Switzerland.[32] A total of 700,000 e-bikes were sold in Europe in 2010, up from 200,000 in 2007 and 500,000 units in 2009.[33]

Please see the video’s on RCgroups under LiPo fires. A simple 2200maH 3S battery pack blew the lid off a secured 55caliber ammunition can. Putting a LiPo pack in a closed metal case is a real “bomb” waiting to happen. See all the videos on RCgroups that show what happens when a battery is over-charged or over-discharged inside air-tight causes. The real solution is to make the case have a “preferred direction” of discharge……which can be very powerful. This is done by drilling holes in the case. But it stops the explosion factor. The best thing is to have a BMS on or inside the battery. Even if the cheapy Hobby King voltage monitor, that is much better than nothing at all. Also consider putting in a voltage monitor that has a temperature guage attached. When ever the pack skin gets above 85 deg C, you are in real danger of “vent and flames”. The temperature and voltage are that two big things that can make your battery pack safe………….also store the pack where if it does go to “vent and flames”, no human being will get burned.

Fits 8″ Rim and is 12″ Tall. Commonly used on many different gas scooters, pocket bikes, mini choppers, and go karts. We are on the west coast so the closer you are to the west coast the faster your i…

I also soldered rather than spot welded and used 1.5mm2 solid core copper between cells, pre-bent to zig-zag shapes on a jig (current is then distributed between them). Offtakes were 4mm2. Soldering technique to minimise heat on the cells was to paint the cells and the wire with flux, load the soldering iron tip with enough solder to make the joint and then, while holding the wire on with the back of a wooden pencil, touch the molten solder to the cell/wire interface and immediately remove the soldering iron tip. This worked really well in terms of soldering quality and the solder cooled very quickly indeed. I cleaned the flux off with a baby wipe and then dried it with some paper kitchen towel.

I would like to know what input in terms of voltage and current i should provide to my battery of 36V 8.7AH. And also how the calculation goes if i want to build a battery for some other Voltage and current specification ?

Thanks so much for this excellent information. I was wondering how to calculate the total amps for the entire battery? I’m trying to determine watts from this as I have a 24V 500 watt Rayos electric bike and am working to build a 24V 20 Ah battery (7s7p) battery and would like to know what watts it is capable of providing.

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Lipo batteries are currently the “hottest” battery choice for electric bike enthusiasts. LiPo batteries are the most power-dense type of  battery available to electric bike riders today. The problem is that LiPo battery packs for e-bikes are hard to find, especially one with high output if you are building a racing bike for riding off road.

Some power-on-demand only e-bikes can hardly be confused with, let alone categorised as, bicycles. For example, the Noped is a term used by the Ministry of Transportation of Ontario for e-bikes which do not have pedals or in which the pedals have been removed from their motorised bicycle. These are better categorised as electric mopeds or electric motorcycles.

It is always a good idea to stock up on fresh replacement batteries for your electric bike or scooter. You can find batteries, tubes, tires and a series of other generic parts standard for any bike or scooter at NYCeWheels.

I’ve had three electric tricycles and had the same problem with all of them. I live in an area with steep hills. I have multiple sclerosis and need the assistance to do all of the work, taking me uphill. All of the trikes give me the same problem. The electric motor controller burns out within 4 to 5 weeks. I can’t afford to keep having them replaced, not including the down time. I can’t afford more than $1,500 to $2,000. Does anyone have any suggestions? Thanks.

Really nice article you made here. very helpful. I do have some questions about the BMS board you used. Would you know where I could find any type of schematic for it because im trying to see whether I can use more then one of those BMS boards on one pack

My thinking is that because each of the batteries is only 50% stressed, that the probability of problems due to overcurrent, etc. would be negated and I wouldn’t use a BMS for the supplementary battery.

We are a wholesale supplier & drop shipper only. We have distributorships available to store fronts & website sellers. For more information on becoming an X-Treme Electric Bicycle distributor, click on services above and then click become a E Bike Dealer. We offer drop shipping for online store owners at special prices.

Hi, Court Rye! Thank you for your response . As I supposedly said, I do cca.20 km per day. 2000 – 3000 per year. The main road is straight, as well as highs. Just for them I need help of the engine. I send you pictures of the engine that are offered to me . They said that discourage hub motor ( in the first wheel ) , as well as the Mid – Bafang , because often corrupts !? So, what do you mean? Thanks and best regards, Miran

It was an interesting project to say the least, particularly how to link the Ch- and the P- from the BMS taking its B- from the 7s negative termination to the positive of the 6s group, given that there are two routes (i.e. charging and discharging), so connecting both simultaneously would override the function of the BMS.

As the weather begins to drop and the snow starts to fall, it is increasingly important to know how to properly care for your electric bike and its Lithium-ion battery. It may be possible for some people to ride their bikes during the winter months, while others must pack them away until the warmer weather returns. Whether you plan to ride in the cold and snow or if you decide to…

Another excellent answer, thanks so much! Now it has arisen a few related questions, if you don’t mind answering them. I’m using authentic Samsung ICR18650-26FM cells. I had already purchased a 24V 15A BMS before I slightly understood all of this. I was also able to obtain more cells since my original idea, so I was planning a 7S10P pack (around 30Ah), 70 cells total. I see each cell can do around 5A, making a 10P pack put out 50A total. If I stick with my 24V 15A BMS, that will give me 15A * 24V watts, or 360 watts total for my 500 watt motor. I’m going to number these to make it easier:

Dang, I just realized what I did wrong. I had been thinking as I connected the sense lines it was arbitrary which end of the battery was B1 http://electricbikeframes.com which B13, but obviously it isn’t. B1 has to be the negative end and B13 has to be the positive end. Since I already cut the sense lines to length, I’ll need to put my replacement BMS on the opposite end of the pack.

“lithium ion battery bike +affordable electric bike kit”

If those are new cells then I’m surprised that the voltages aren’t identical. That difference (0.08V) is about the farthest difference I’d want to see between cells. Ideally you should charge that 3.82V cell up a bit more before you connect it in parallel with the others. I’d run tests on all of those cells though with a capacity tester to ensure they are good quality cells though. Genuine cells straight from the factory should all have identical voltages.

Capacity: 20Ah. 36V 3A Charger. Lifecycle of single cell: >85% capacity after 1500 cycles, > 70% capacity after 3000 cycles. (<1C discharge rate and <1C charge rate). Lifecycle: > 85% capacity after 1000 cycles.

Question: If put two connectors at the controller end (creating a possible parallel connection) plug in the “Whale” charger at 17.5 Amp and turn it on to pre-load and open the controller, and then on the second parallel connector plug in the 20 amp “Ebay” battery (both “Ebay” and “Whale” are li-ion, 48v but different ampages and cell manufactures: Panasonic and Sanyo).

Fat E-Trike from Sun and E-BikeKit™ at Interbike 2014 Fat bikes and electric bikes were all the rage this year at interbike in Las Vegas. It seemed almost every bike vendor at the show has at least one fat bike model in their booth this year. On top of the fats were the electric bikes. And I think it goes without saying that nobody wants to actually pedal a fat…

A new hub motor can be made for $50-$60,000 depending on what you want to do. If you simply want to make it wider you would only need to make 1 sand casting $8k-$15k. Then the stator stamp Another $12k. If you wanted to make a completely new hub motor you would need to make 3 sand castings (rotor and 2 side covers), Design and machining of the axle. The axle cost is only design and CNC time. If you were making a new Geared motor add another $15k-$20k

LiFePO4 is currently widely available for purchase as e-bike packs complete with BMS on ebay and other online merchants. Mostly it is sold by small companies. Also, most of the commercially available e-bikes powered by lithium batteries are using the LiFePO4 chemistry.

Spot welders for batteries aren’t the same as most home spot welders. Unlike the large jaw spot welders for home workshops, battery spot welders have the electrodes on the same side. I’ve never seen them for sale in the US, but they can be found pretty easily on eBay and other international commerce websites. My full time use welder is a fairly simple model that I got here. A highly recommended source for a slightly nicer spot welder design (pictured below) with both mounted and handheld electrodes can be found here.

Key feature: * Built to the highest international standards, CE, EN15194 * 48V 1000W and 750W super power brushless gearless hub motor * Restricted to 750W and 24 mph by default as a road-legal kit * …

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For BMS’s, the highest quality ones come from a company called BesTechPower but they are more expensive. I have mostly used BMS’s from AliExpress. I’ve linked to a few examples of BMS’s I’ve used in the article above.

Yes, I’ve seen this problem. Homes that have only a 10A circuit breaker are often not enough for these welders. The room I wanted to use mine in had a 10A, so I switched it for a 20A breaker at the breaker box and now it works fine.

Alibaba.com offers 176,508 electric bike battery products. About 29% of these are electric bicycle, 22% are rechargeable batteries, and 8% are electric bicycle battery. A wide variety of electric bike battery options are available to you, such as 36v, 24v, and 48v. You can also choose from lithium battery, high voltage, and lead acid battery. As well as from 10 – 20ah, 21 – 30ah, and > 40ah. And whether electric bike battery is paid samples, or free samples. There are 176,462 electric bike battery suppliers, mainly located in Asia. The top supplying countries are China (Mainland), Taiwan, and Vietnam, which supply 99%, 1%, and 1% of electric bike battery respectively. Electric bike battery products are most popular in North America, Western Europe, and Northern Europe. You can ensure product safety by selecting from certified suppliers, including 39,033 with ISO9001, 14,496 with Other, and 6,372 with ISO/TS16949 certification.

Lead-acid batteries are cheap for several reasons: they weigh twice as much as NiMh batteries, and http://electricbikebatterycharger.com times as much as lithium batteries. They have much less usable capacity than NiMh batteries or lithium batteries. They only last for half as long as nickel or lithium batteries.

If you don’t have an actual heat gun, you can use a strong hair dryer. Not all hair dryers will work, but my wife’s 2000 watt model is great. I own a real heat gun but actually prefer to use her hair dryer because it has finer controls and a wider output.  Just don’t go mess up your wife’s hair dryer!

I’ve reviewed all of the bikes you mentioned including those from Pedego (which also makes one of the Ford Ebikes), Specialized and Flux. I disagree with your local bike shop about Pedego being low quality… some of the models are a bit basic and “classic” in terms of design but the company provides good support and honors their warranty, they even did a voluntary battery recall a year or so back which was proactive and upstanding. The downside there is going to be higher price and finding a local dealer.

Hi I was looking into getting a electric bike my job is 20 miles away I found this bike online do you know anything about this company I watch a lot of your videos on YouTube but I don’t know what I want to buy just yet to many to choose from and I just want to find the best one for me here is the name of the bike falcon ghost 1500w Thanks for all your help and resources

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One question regarding the specific battery BMS you used in this build: It uses a different wire for charging vs discharging the battery. Does this mean that the regenerative braking feature cannot be used for this battery?

Next comes the heat shrink tube. Large diameter heat shrink tube is hard to find, and I got lucky with a big score of different sizes from a Chinese vendor before his supply dried up. Your best bet is to check sites like eBay for short lengths of heat shrink in the size you need.

But there’s still another issue: now if I just slip my pack inside some shrink wrap tube, I’ll still have exposed ends. This is more or less ok structurally, though it won’t be very water resistant and it will look a bit less professional.

“convert bike to electric +e bike kit 1000w”

As we transition into mid-drive systems, imagine this scenario. A rider with a hub motor driven electric bike approaches a very steep hill, stops completely and then uses a twist throttle to power forward. The motor is likely going to struggle because it is designed for relatively flat surfaces and provides “peakey” output as mentioned before. So the motor groans and slowly pushes the rider forward. Without pedaling along, most hub motor designs just cannot carry an average sized passenger up a steep incline from rest. This is where we get into the benefits of a mid-drive system.

Amazing article, just what I needed. Have been doing LOTS of research but have struggled to find any real answers on which charger I should buy for my homemade battery. I am making a 48V 13s4p battery with a BMS (with balancing) like yours but am stuck as to whether I need to buy a normal bulk charger or a ‘smart charger’ that will balance the battery. My question is will the BMS balance the battery on its own or will I need to get a charger that balances also?

You commented on the cost without commenting on quality or design or anything other factor. Not really fair. I can buy a house for twice as much as a another house, insane? Likewise you could find a car for twice as much as your current car – is that insane? Without examining the other variables (quality/features/etc) its not even reasonable to begin commenting on the cost.

I like the approach you’re taking, possibly a hardtail with hybrid or knobby tires… the suspension fork adding some comfort along with larger inner tube diameter. When you ride further and at higher average speeds, you tend to feel it in your back and neck more. For this reason, I have become a big fan of full suspension electric bikes… but you can approximate this with a hardtail frame and a seat post suspension. This setup is going to work with standard racks (that tend to stay put compared with beam racks or the Topeak http://electricbikecharger.com stay Pack N’ Pedal rack).

It says it is 110 volts (220 are available) but this welder needs a 60 amp circuit (breaker) to work properly so it is not advisable to use at home! anyway, have you found this is a certainty? that you must use a 110 volt (single phase) 60 amp circuit? is this what you are using? have you been having breakers flip when you use your welder on a smaller breaker? (most homes are 20 amp breakers) Or would it just be better to go with their 2 phase (220 volt) 60 amp breaker? I guess I could just pick up another breaker and run it directly from the panel.

Cyclone is one of the earliest producers of mid-drives, they are from hilly Taiwan. Although this looks like a simple drive set up, the Cyclone mid drive is actually a cylindrical Headway motor attached to a planetary gear-box, providing 10:1 reduction, attached to a double freewheel. Although the steel gears of the reduction are noisier than the GNG or BBS02, they are fully enclosed to protect them from dirt.

It’s not impossible, but I don’t have high hopes. When a few cells die like that, they tend to kill the other cells in the same parallel group and often can kill cells in the series groups adjacent to them. You could be looking at replacing a large number of cells outside of the ones with obvious damage, and it will be hard to confirm that you’ve found all the dead cells without pulling apart most of the pack. If you’d like to try, there’s a chance you can end up saving the pack for less than the cost of replacing it, but it’s going to be an uphill battle.

If you buy one of these kits I strongly suggest you spend the extra money and select a kit that’s big enough (650W or larger) that it uses an external controller. Even if you only need a lower power level, the high powered motor will be more reliable than its smaller Cyclone counterparts. This is because the lower-powered kits have the heat of the controller and motor inside the same housing. Read this entire ES forum thread before buying…it’s a great buyers guide to the Cyclone.

This complete headset bearing set includes top and bottom head tube races, bearings in cage, crown race, cadjustable race, washer, and locknut. Head tube race bearing cup dimensions: 1-1/2″ (38mm) ID,…

In order to improve e-bike braking,pls select disk brake. Generally φ140mm disc brake is used to be mounted on rear wheel.The thickness of this φ140mm disc brake is 2mm. Material:2cr13 stainless steel. In order to improve e-bike braking,pls select disk brake. Usually φ160 mm disc brake is used to mounted on front wheel.The thickness of this φ160mm disc brake is 2mm. Material:2cr13 stainless steel.

Another difference is motor rotational speeds. ddhubs are 1:1 and spin slower at 250-300 rpm. The mid drives and geared hubs can spin faster and then go thru reduction gears. There are tradeoffs to both platforms.

craig it should not damage your controller. When you connect two batteries together in parallel it will actually extend the life of both batteries because you are not taking as much of a toll on them when discharging and hopefully not running them down as low.

A 48 volt 20-Ah pack  contains 960 watt hours and once you get close to 1000 watt hours you are getting serious commuting range which most e-bike manufacturers promise but do not deliver…think 30 miles.

next the the smaller diameter 9c, the hubzilla looks to be an oversized version of the 9c.[img src=https://www.electricbike.com/wp-content/flagallery/hub-motors/thumbs/thumbs_leafmotor.jpg]6100Leaf Motor

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Now I’m sure you’re all jazzed about building your own battery pack. But just in case, I’m going to leave you with an awesome video featuring battery builder Damian Rene of Madrid, Spain building a very large, very professionally constructed 48V 42AH battery pack from 18650 cells. You can read about how he built this battery here. (Also, note in the video his good use of safety equipment!)

I also don’t have a spot welder, and for the purpose of building a single 16S2P pack, I’m not sure I want to splurge on that extra $100+. I do have a whole tub of flux and a temperature-controlled soldering iron, so I’ll be attempting to solder the cells instead (extra hot and fast with lots of flux to avoid conducting too much heat into the battery internals from dwell time).

My thinking is that because each of the batteries is only 50% stressed, that the probability of problems due to overcurrent, etc. would be negated and I wouldn’t use a BMS for the supplementary battery.

As the weather begins to drop and the snow starts to fall, it is increasingly important to know how to properly care for your electric bike and its Lithium-ion battery. It may be possible for some people to ride their bikes during the winter months, while others must pack them away until the warmer weather returns. Whether you plan to ride in the cold and snow or if you decide to…

Hi Wesley, the Easy Motion electric bikes are some of my favorite. They use quality battery cells, have a good motor (that feels more powerful than comparable 350 watt designs) and their range of models offer good on or off-road capability. It would be easier to help you determine range if you could approximate mileage vs. blocks.

The article was extremely informative, thank you. I’ve found everything but am struggling with good cells. At Aliexpress there are many choices but I’m struggling to get near the $2/cell mark you mentioned as a limit for decent cells and still find performance criteria of a good battery (or at all). So far I’ve found NCR18650B but it appears to have a 2C discharge rating for a 3400mA cell. At 4P this is more than enough but seems low for LiIon so I wonder if it is good? The price is $163 shipped to USA for 10s 4p 40 pieces to make 36v 13.6Ah. After adding shrink wrap, BMS and nickle strips I’m at $213 before buying a spot welder ($200). I can buy on the same site a 36v 15Ah Li Ion pack for $248. https://www.aliexpress.com/item/US-EU-No-Tax-DIY-lithium-18650-battery-pack-15AH-36V-Electric-Bike-battery-for-36V/32757165516.html?spm=2114.13010208.99999999.274.JmcpBS

“mountain bike conversion kit |electric bicycle kit”

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As much as I want to build a pack just for fun and like buying tools like a spot welder I’m afraid of getting crappy cells at a high price. Whatj’s a good cell to charge at 1C for quick turn around and stay at a low price per cell? 36V 12A would be ok, more is a bonus.

I’m sorry but I’m not certain. Here in Israel we are on 50hz so I haven’t tried that model on 60hz. I do however have some friends in the US that have that model on 60hz. They have been happy with it, but I haven’t used it myself so I can’t say how it compares to my experience.

Hi Keith, I recommend reposting this in the forums here for feedback. I’m currently traveling and limited on time answering comments but didn’t want to leave you hanging. my short thoughts are that mid-drives (especially the BBS01 and BBS02 from Bafang) offer better climbing and range. The downside is that they take more energy to install and are more difficult to transfer between bikes. A basic hub motor (especially a front wheel) will be light weight, affordable and easy to work with. If you find that you need more range you could always bring your charger along or get a second battery. I hope this helps!

Older Americans, especially those 65+ are the real drivers of electric bike adoption in the United States. Betty and Grady Smith of Beaumont Texas may not know it but they are the driving demographic for electric bicycles and  tricycles. Both in thier eighties, the couple enjoys riding thier Worksman electric side-by-side tricycle around town. As a business offering electric bike and trike conversion systems since 2008, we’ve gotten to know…

What makes Panasonic the benchmark in the industry for performance and reliability is an initial, consequential design decision: the middle motor. By placing the motor in the middle, the motor is able to gain the mechanical advantage of the gears on the bike, which amplifies the power of a small motor and allows it to efficiently power a rider up any hill. The placement of the motor in the middle also allows for simpler servicing—as the motor is one unit that can be easily removed—as well as keeping most of the rest of the components standard, another benefit for service.

We’ve got Nickel Edition Bromptons in stock! All come with a snazzy @brooksengland B17 in black with copper accents. #Repost @bromptonbicycle ・・・ Our #NickelEdition is available in all Brompton stores and selected dealers worldwide! #Light #Stylish #Nickel #brompton 08.02.2018 – 02:06

The two most common types of hub motors used in electric bicycles are brushed and brushless. There are many possible types of electric motorized bicycles with several technologies available, varying in cost and complexity; direct-drive and geared motor units are both used. An electric power-assist system may be added to almost any pedal cycle using chain drive, belt drive, hub motors or friction drive. BLDC hub motors are a common modern design with the motor built into the wheel hub itself and the stator fixed solidly to the axle and the magnets attached to and rotating with the wheel. The bicycle wheel hub is the motor. The power levels of motors used are influenced by available legal categories and are often, but not always limited to under 750 watts.

This kit is a converted geared hub-motor that is listed in the GNG catalog as a 36V/350W, or…as a 48V/400W. Its a great choice for a street commuter, see the details in our article about this drive, here. It’s just as easy to install as the BBS02, and..although it has less power capability than the BBS02, it also costs less. It makes the same amount of gear noise as any common geared hub-motor.

Written by Gaston Daigle. Gaston is an admin and key contributor at the popular Endless Sphere Technology Forum Batteries and battery packs, the lifeblood of your electric bicycle Plug and play?… not always that easy and certainly not very simple for most of us.. or is it? A good Lithium battery pack can cost as much, and often even more than the rest of your electric bike kit. Picking the right…

Some of the less expensive e-bikes used bulky lead acid batteries, whereas newer models generally used NiMH, NiCd, and/or Li-ion batteries, which offered lighter, denser capacity batteries. Performance varies; however, in general there is an increase in range and speed with the latter battery types.

I’ve had good luck with Bulls and Haibike but any frame manufacturer that gets to work with Bosch or Brose is going to be good. Easy Motion has a couple models now with Brose. If possible, try to buy from your local shop so they can fit you and batteries for electric bikes warranty support. Do you know what brands they carry? I’d say, pick one based on pictures, special order the correct size and go in to pick it up… when you go, have the shop also order a riser or even rise + swept-back bar and maybe some ergonomic grips. Get a Thudbuster or BodyFloat or the Suntour NCX seat post suspension in the correct size and have them fit you. You could swap tires too but I love riding knobby tires even on the road, they a huge difference on dirt and it sounds like you spend some time on surfaces like that.

I have a homemade battery made up of 84 NCR18650b cells that I bought (in other words, I didn’t make the battery myself). Anyway, I lost the charger for it at Burning Man, and now I’m going nuts trying to figure out what kind of charger to buy. The arrangement of the batteries is odd. Part of the battery looks pretty straight forward in what I believe is a 8s6p design, but the rest look different… they are set up like a 4×3 rectangle framed by 2 L’s. I would have happily uploaded a picture, but that doesn’t seem possible. Is there anyway I can send you a picture to show you what I mean?

ElectricRider still has a few 4840 Phoenix Cruiser kits, 1000W Bafang kits, RoadRunner II Motors, and a lot of parts. If you need help placing an order or have any questions, please send an email to [email protected]

“battery for electric bike |cheap electric bicycle kit”

Case Material:ABS Aluminium alloy. DuraB/Landcrossers Fish E-Bike Battery. Battery Type: Fish Lithium-ion. Fuse Installation position: Inside on the PCB. Fuse Diameter(mm): 5. Fuse Length(mm): 30. Component: Li(NiCoMn)O2.

Next, plan out your cell configuration on your computer or even with a pencil and paper. This will help ensure you are laying out your pack correctly and show you the final dimensions of the pack. In my top-down drawing below I’ve designated the positive end of the cells in red and the negative end of the cells in white.

Hi Bethany, glad you enjoyed the article and videos I’ve posted. Good question about dirt and dust… most ebike motors are sealed pretty well and can withstand light rain, dust etc. but should not be submerged or sprayed off directly, best to just use a damp rag to wipe them down. Depending on how much help you want up the hills and how much you and your bike weigh, you might be able to go with something light weight and simple like the Hill Topper or for more power and the addition of pedal assist you could get the BBS01 mid-drive kit which will cost more but offers great balance with a downtube battery. If you want even more power, they make a BBS02 which is 750 watts vs. 350. If you need help finding this or another kit just reach out and I’ll do my best to connect you.

Hi Court. Thank you for the additional insights. I feel like I owe you a consulting fee :). Your enthusiasm for your profession is inspiring. It obviously shows in your reviews and follow up comments which are very informative, especially for folks like myself who are new to this area and trying to determine the most suitable type of e-bike for their needs. I am a big fan … it’s now time to take a few test rides.

Hi Micah, I have been studying your how to build an bike battery, and enjoyed all the tips. I have been having a bit of difficulty figuring out the wiring portion of the construct however. For example, you talk of C, B and P pads and wires you solder to the top and bottom of the pack; the yet don’t put arrows to or refer to their colors for easy identification. The charge and discharge instructions for connecting are gone over rather fast with little for us to identify with exactly where to attach to, etc. Could you revisit your post here and include some baby steps for those who can’t follow the reference instructions you give for wiring the BMS?

Remove all metallic jewelry. This is another tip that I can give from experience. Arcing the contacts on your battery is not something you want to happen ever, and especially not against your bare skin. I’ve had it happen on my wedding ring and once even had a burn mark in the shape of my watch’s clasp on my wrist for a week. Now I take everything off.

With pedal-assist the electric motor is regulated by pedalling. The pedal-assist augments the efforts of the rider when they are pedalling. These e-bikes – called pedelecs – have a sensor to detect the pedalling speed, the pedalling force, or both. Brake activation is sensed to disable the motor as well.

36V 10ah Lithium battery (Included with the battery is the charger and mounting Bracket). Standard 26 in Front Wheel 500w brushless motor hub (works with V-brake or disc brakes). Pedal Assistance syst…

Output Power: 1800W. rated power: 1800w. So pls let us know which color motor you like, or we will send you random color,Hope you can understand Electric brushless Motor Type : Brushless DC Motor. Bru…

Do you by any chance have some spare parts you can swap in? A spare controller would you let you know if the controller is faulty and tripping early. Another battery would show you if the problem was battery related.

If I regroup my 12 paralled cells in 10 modules, can I then join these in series using single wires (one for neg, one for pos) between modules, instead of wiring each terminals of each cells like you are doing. Could this affect BMS and/or have any negative impact on cells balance?

There are different models of welders out there but most of them work in a similar way. You should have two copper electrodes spaced a few millimeters apart on two arms, or you might have handheld probes. My machine has welding arms.

There are two prevalent ideas in pack constructing in these modern days…one is to use larger pouch-like soft cells to construct the pack. The stealthiest battery chemistry by far is LiPo, large cells with power-dense cobalt in the anode chemistry, such as what comes in Hobby King cells. Here is what I mean by “large cell” LiPo. These are soft pouches and large. When you use a pack made of these it will consist of fewer wired together cells than if you use small cylinder cells.

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In the geared motor, a small and lightweight motor spins very fast inside. The electric bike motor then uses a planetary reduction gear inside the motor to reduce the rpm to the correct speed for a bike wheel. Electric Bike Motor An electric bike motor on an electric bike can be any kind of electric motor. There have been some very creative home brew e bikes that used any motor…

I realize this isn’t as prescriptive as it could be, batteries for e bike think there are many models that could work for you but the sizing and possibly style are really up to you. I’d love to hear how it works or possibly which ones you’re zooming in on and please, share your story in the forums to help others once you get an ebike and have time to ride it around. You can also call me using the contact page info to chat a bit if you’d like 🙂

Most commercially available 36V packs are around 10Ah, meaning our pack will be just a bit smaller. We could have also gone with a 4p configuration giving us 11.6 Ah, which would have been a slightly bigger and more expensive pack. The final capacity is totally defined by your own needs. Bigger isn’t always better, especially if you’re fitting a battery into tight spaces.

36V 10ah Lithium battery (Included with the battery is the charger and mounting Bracket). Standard Fat Wheel 26 in by 4in Front Wheel 500w brushless motor hub (works with disc brakes). Pedal Assistanc…

As long as you monitor your pack voltage so you don’t go too low during rides, then yes that would work. You’d simply run your discharge negative wire straight from the -1 terminal of your battery out to your controller, instead of from your -1 terminal to your BMS’s B- pad. But that removes the ability for the BMS to cut off the current when the voltage goes too low, so you’ve got to watch for that.

Although hub motored bikes are convenient and readily available, the most exciting electric bikes on the planet are not hub motor bikes. Look at the 10 most expensive e-bike list for some very good examples of mid-drive bikes…with a few overly priced hub bikes thrown in. Because of their simplicity, it’s just plain wrong when manufacturers charge big bucks for hub motor bikes. Remember, anyone can build a hub motor bike…even you in your very own  garage.

A three-wheeled electric assist box bike designed to transport up to four children, includes a locking bench seat cargo cubby, full fenders and chain guard, optional canvas cover to keep the kids dry. Solid braking with two 160 mm mechanical disc brakes up front and a linear pull……

Hi Court. I am a bit of a newbie but learning fast. Thanks for your help and the reviews. I like the idea of geared hubs and torque and 500 W w/ 48 amp. But can I be more experience specific? I’m about 180 lbs and moving to San Fran. I love the flats of the marina, the Embarcadero, Chrissy Fields, the Presidio etc but I live on the hills of Pacific Heights, some quite daunting. I also love to just cruise along and look. i like step thrus. I like to sit up in comfort and I love comfortable seats. Can you taylor make a reccomendation for me as to bikes to look at? The Pedego City Commuter looked interesting but the seat wasn’t comfy. I want ease, assist and throttle, cruiser comfort as well as nibble and quick with good endurance. AND critical, I want ease on the steep hills of Pacific Heights. Thoughts? Help?

An approachable, mid-step, high-speed, urban electric bike with six levels of pedal assist plus throttle mode that can override with full power. Fairly comfortable with larger tires, a basic suspension fork, and cheap seat post shock… the……

These have become the default battery, capturing over 90% of the market. But to complicate matters, there are many different kinds of Li-ion batteries. On the plus side, Li-ion batteries last longer and generate more power for their weight than other batteries. On the negative side, they are fussy little creatures, and require a genius-inspired smorgasbord of electronic features to prevent them from self-destruction and even catching fire! Of course, none of those are your problems, as the manufacturer will have sorted out the genius side. But like all good things in life, this comes at a price: this battery type is very expensive, and shows little sign of getting cheaper.

An affordable, powerful, electric fat bike with responsive 12-magnet pedal assist and twist-throttle on demand, available in two colors with lots of accessory options including fenders and racks. Only one frame size but the top tube is sloped and the shorter stem pairs……

Cool! Glad I helped a little, it’s a fun journey creating something custom. I love doing the research, drawing designs and sharing ideas. If you do create a custom bike be sure to post some pictures and updates in the forum! I’m sure other people would love to see how it all turns out if you’re open to sharing 😀

Many creative technology help to realize up to 94% of efficiency, and theinternal temperature is still under 50℃.  Low power consumption (less than 1W) at idle mode and standby mode Up to 94% of convert efficiency.

^ Newland, Cameron (September 24, 2015). “IMBA Preliminary Study Results Suggest That Electric Bikes Aren’t Especially Damaging To Mountain Bike Trails”. Overvolted Electric Bike News and Reviews. Retrieved 2015-09-25.

Your battery pack size is based on voltage and amp-hours. The higher the voltage and the higher the amp hours of your battery, the more range your battery will give you. A 48V 10-Ah pack gives you 480 watt hour (48 X 10). This gives you an easy way to determine exactly how much battery you are buying. The wattage of a battery is the only accurate determinant to judge what range your finished ebike will have.

Get the most out of your electric bike, folding bike or scooter with replacement parts and accessories available at NYCeWheels. Whether you are looking to add on to and upgrade your bike to make it more fun, efficient or stylish, or you simply need to replace a part, NYCeWheels has a large inventory to assist you.

Really nice article you made here. very helpful. I do have some questions about the BMS board you used. Would you know where I could find any type of schematic for it because im trying to see whether I can use more then one of those BMS boards on one pack

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I have built a few 13s lithium batteries in the past year following your instructions. Thanks. I have taken one of the batteries apart to check its condition as it is the middle of winter here in Winnipeg, Canada. Two parallel sets were out of balance with the rest of the pack. I was wondering if there is a way to use my imax b6 balance chargers to rewire the battery and keep each parallel pack in balance for sure! This way I will bypass the bms. Does this make sense?

Fat tires aren’t just for sand and snow, cruise your city with the @igoelectric Folding Fat! #foldingfatbike #fatbike #fattiesfitfine #fatbikelife #foldingbike #ebike #electricbike #electricbikes 02.02.2018 – 19:56

Dang, I just realized what I did wrong. I had been thinking as I connected the sense lines it was arbitrary which end of the battery was B1 and which B13, but obviously it isn’t. B1 has to be the negative end and B13 has to be the positive end. Since I already cut the sense lines to length, I’ll need to put my replacement BMS on the opposite end of the pack.

Hi Adam, this is a question that I’m not fully qualified to answer. I haven’t been focusing on kits as much recently but have had some good experiences with pre-converted trikes. Lots of companies are offering this type of product now (IZIP, Raleigh, Pedego, and Sun). It’s fun to create your own thing and geek out on power and range, I just feel like my knowledge is out of date and would recommend that you ask in the forums or rely on your friends who have done it.

You can use any connectors you like. I’m a big fan of Anderson PowerPole connectors for the discharge leads. I used this other connector that I had in my parts bin for the discharge wires. I’m not sure what that type of connector is called, but if someone wants to let me know in the comments section then that’d be great!

Then I took the sense wire labeled B1 and soldered it to the positive terminal of the first parallel group (which also happens to be the same as the negative terminal of the second parallel group, as they are connected together with nickel strip).

Not all gearless direct drive hub motors offer regenerative braking or regen modes because you don’t tend to recoup much energy this way (although it can help reduce wear on brake pads). It’s a neat feature but it costs more to implement and adds complexity to the system. Some ebikes that do offere regen are the Specialized Turbo, all of the Stealth electric bikes and all of the BionX kits and bikes that use them like the Smart electric bike.

The SLA electric bike battery is a reliable power source for electric bikes that are used for shorter trips. The best lifespan for an SLA battery is obtained by keeping it fully charged as much as possible, and discharging it only to half its actual capacity. It’s an affordable electric bike battery, ideal for round trips of 5 to 8 miles, when it can be recharged right away. In typical electric bike use, SLA electric bike batteries last about a year, but longer life is possible if the use is very light, and the battery is kept fully charged at all times.

I would advise against connecting one battery to the other’s charging port. That charging port, as you correctly stated, is wired to a charging circuit on the BMS which is usually meant to take 5A max, sometimes less, whereas the discharging side of the BMS usually puts out at least 15A, sometimes much more. You can easily fry your BMS by connecting a second battery to its charge port.

The new Electric Bike Kit Owners group on Facebook has taken off within the first week of its creation. Around 400 people have joined the online group with new members being added every day. E-bike riders are sharing the various ways that they have converted their bikes using the E-BikeKit Complete Electric Bike Conversion System. Each one of the electric bike conversions is more unique than the next. Some e-bike…

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Court- Excellent article (and I have read a lot). I wonder if you can weigh in on a system I am trying to build. I have a Montague Paratrooper (a bike that folds). I need to fold it and put it in a drift boat. It needs to weigh as little as possible and must have a removable battery and about a 10 mile range with an average speed 20+ mph. I had sort of “settled” on a Bafaang 750 or 1000 watt with Dolphin 52V battery (kit at Lunacycle). Now I am not so sure after reading the pro/con of your article. Cost is certainly an issue and ease of installation. I have been biking with out the motor, and I have numerous fairly steep (6-8%) hills. What do you think I should do? Rear hub, smaller http://huntneqip.com Thanks !

I have an old 12V DC Brush Motor which its consumption is around the 12A, 13 A and I built a Battery pack, with two groups of batteries, (4S6P)+(4S6P), which makes a total pack with 14,8V 30A. To make this battery pack I used 18650 Samsung Cells 2600 mAh.

As long as you monitor your pack voltage so you don’t go too low during rides, then yes that would work. You’d simply run your discharge negative wire straight from the -1 terminal of your battery out to your controller, instead of from your -1 terminal to your BMS’s B- pad. But that removes the ability for the BMS to cut off the current when the voltage goes too low, so you’ve got to watch for that.

Shenzhen Tianlihe Technology Co.,Ltd, founded in 2005, concentrate on design and manufacture lithium battery packs for over 10 years. Our R&D team are experts in lithium ion battery solutions and smart BMS development with communication protocols,like CAN Bus…We really love our job and work hard for your pleasure.

Note that in the article it says that LiFePo is the most commonly used chemistry. I think that depends on where you are looking. I suspect that LiNiCoMn or the older LiMn is actually most common in terms of total unit cells because they’re the cheapest and get used in the low end E-Bike market in China.

Hi Sundaram, I’m not aware of many 18650 LiFePO4 cells, are you sure you are using that chemistry instead of standard lithium ion? Perhaps can you provide a little more detail about the specific cells you’re using?

Off road, off the map, on an adventure, the ProdecoTech trail eBikes feature state-of-the-art components like RockShox and SRAM shifters to ensure reliability on the toughest terrain. With a powerful motor, long battery life and incredible top speeds. ProdecoTech trail eBikes are setting a new standard for outdoor adrenaline driven trail adventures.

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Hi Ben! I had an opportunity to test ride an old Lee Iacocca eBike a while back and was impressed with how forward thinking the design was. I can see why you’re excited about the space, especially with all of the new products coming out, and given your lack of a driver’s license.

Author’s note: Hi guys, Micah here. I run this site and wrote this article. I just wanted to let you know real quick about my new book, “DIY Lithium Batteries: How To Build Your Own Battery Packs” which is available in both ebook and paperback format on Amazon and is available in most countries. It goes into much deeper detail than this article and has dozens of drawings and illustrations showing you every step of designing and building a battery. If you find this free site helpful, then taking a look at my book can help support the work I do here to benefit everyone. Thanks! Ok, now back to the article.

Hi Micah, thank you for your advice. I am not going to touch that battery. I know this may be a lot to ask, but would you build me a battery for my velomini 1 ? It doesn’t have to be the one that fits in the frame, I could put it in a bag and hang it on the handlebars or something. If more convenient you can email me directly at dlimjr at yahoo. My sincere thanks and may you and your family have a happy holiday.. Don, San Francisco

If not possible, try charging them individually. Some of them might come back but others might be dead. The tricky thing is that they will likely not be able to deliver their full capacity anymore and the actual capacity will likely vary from cell to cell. Two year old cells at a very low voltage are quite a gamble.

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Why does this formula work? Think about it: heat shrink (unless stated otherwise) usually has a 2:1 shrink ratio, so if I need something with less than twice the circumference (or perimeter rather, since my pack isn’t really a circle) of my pack. Since large diameter heat shrink is quoted in half circumference (flat width) sizes, and I want heat shrink with a circumference of a bit more than the perimeter of my pack, then I know I need the half circumference size to be a bit more than half of my pack’s perimeter, which is equal to the height plus the width of my pack.

Used PL-350 electric bike kit, The battery does not charge. Charger is fine but only shows a red light. It sat dead for about a year. Then the controller showed about 80% after charging. Everything wo…

If you want a LiPo battery pack, one of your better choices if you want to save money and have a lot of output amps is build one of your own from a Hobby King packs. This requires a lot of time and knowledge, not only in building the pack but also in managing it.  LiPo batteries can be extremely dangerous and prone to burst into fire if not assembled with a lot of precautions (BMS) and cared for properly.

I finished an ebike yesterday, but i found some major problems on it, The problem is while i riding the bike by throttling, some times the display light dims and low battery voltage caution icon is displaying in the display. and than display shutting off. after that if i try to turn it on again it wont work, so i removed the battery from controller and installed it again than works perfectly, it happens always so i want to remove and install battery again and again, so what is this problem, is this problem is in battery or controller?? Please give me a solution.

A Carbon fiber electric cross country mountain bike with premium components and ultra-integrated motor and battery system, excellent weight distribution. The Brose motor is quiet and responsive offering up to 90 Nm of torque output,……

I’m planning on building a 10S12P pack for usage on a custom DPV (Diver Propulsion Vehicle). For packaging purposes, it would be best for me to split the battery pack in several battery modules instead of a single block of cells.

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Hi Court, I am considering buying an ebike for touring. I live in Australia but would like to take it to Europe to tour so it has to be as light as possible, capable of carrying some weight (25 kg) plus me at 65 kg. I like pedalling but just need a little extra boost to go around 50 to 80 km per day. Stability is important, speed not so important. Any thoughts?

Safety disclaimer: Before we begin, it’s important to note that lithium batteries inherently contain a large amount of energy, and it is therefore crucial to handle them with the highest levels of caution. Building a DIY lithium battery requires a basic understanding of battery principles and should not be attempted by anyone lacking confidence in his or her electrical and technical skills. Please read this article in its entirety before attempting to build your own ebike battery. Always seek professional assistance if needed.

An affordable full suspension trail bike with quiet, but powerful, mid-drive motor and integrated downtube battery pack, full-sized USB charging port on battery, adjustable top speed. Integrated LED headlight, backlit LCD display panel, and standard reflectors for urban riding, high-pressure tires……

But having read through the document mostly, not completely, I simply stopped reading further due batteries for e bike incorrect usage of words and many bad spellings, some of which would not be caught by a spell checker – “table” for “stable” for example.

Make sure to consult the wiring diagram for your BMS, because some BMS’s have one more sense wire than cells (for example, 11 sense wires for a 10S pack). On these packs, the first wire will go on the negative terminal of the first parallel group, with all the rest of the wires going on the positive terminal of each successive parallel group. My BMS only has 10 sense wires though, so each will go on the positive terminal of the parallel groups.

It says it is 110 volts (220 are available) but this welder needs a 60 amp circuit (breaker) to work properly so it is not advisable to use at home! anyway, have you found this is a certainty? that you must use a 110 volt (single phase) 60 amp circuit? is this what you are using? have you been having breakers flip when you use your welder on a smaller breaker? (most homes are 20 amp breakers) Or would it just be better to go with their 2 phase (220 volt) 60 amp breaker? I guess I could just pick up another breaker and run it directly from the panel.

it would be applying huge amounts of force to the chain, which because of rust could become a weak point – if the chain were to snap, then the rider would be without any power whatsoever and might end up pushing his bike for 5 or10 km through soft sand while trying to get home after a long day’s fishing – I suppose he could always carry a spare chain.

You’ll also notice in the following pictures that my charge and discharge wires are taped off at the ends with electrical tape. This is to keep them from accidentally coming in contact with each other and short circuiting the pack. A friend of mine recently tipped me off to another (and probably better) option to prevent shorts: add your connectors to the wires first, then solder them onto the pack and BMS. Doh!

With today’s ever changing economic climate, it’s nice to have a reliable vehicle that doesn’t cost much to operate. The electric bicycle fits that niche very easily. Electric bicycles operate for many miles on a single battery charge, making them a good choice for anyone trying to save money on increasingly more expensive gasoline. The electric bike has been on the scene for many years, making electric bike parts easy and cheap to obtain.