Either way works, but my orange jig saves me one hot glue step which just makes for a cleaner looking pack. Of course it’s all the same after the pack gets covered with shrink wrap, so you can use any method you’d like. I’ve even found that some of those cylindrical ice cube trays are perfectly sized to hold 18650 cells. Cutting off the top would leave it clear for welding. I’d add some strong neodymium magnets to the backside to hold the cells in place like my orange jig has, but other than that it’s a perfect jig almost as-is.
I’ve reviewed all of the bikes you mentioned including those from Pedego (which also makes one of the Ford Ebikes), Specialized and Flux. I disagree with your local bike shop about Pedego being low quality… some of the models are a bit basic and “classic” in terms of design but the company provides good support and honors their warranty, they even did a voluntary battery recall a year or so back which was proactive and upstanding. The downside there is going to be higher price and finding a local dealer.
Currie Technologies® has been making high quality electric bicycles, electric bicycle kits, and electric scooters since 1998. Between 2005-2008 Currie® made electric scooters and electric bicycles for Schwinn®, Mongoose®, and GT®. The electric scooters made for these three bicycle companies are identical to the ones Currie® sold and their parts are completely interchangeable. Older pre-2005 model Currie® electric scooters and electric bikes have brushless motors with built-in speed controllers while newer models use brushed motors with externally located speed controllers. Most Currie® scooters and bicycles run on either 24 Volts or 36 Volts and most models use multiple 12V 12Ah or 12V 10Ah sealed lead acid batteries as their power source. Some newer electric bicycle models offer advanced technology Nickel Metal Hydride (NiMh) or Lithium Ion (Li-Ion) storage batteries as their power source which provide longer driving ranges and weigh less than conventional sealed lead acid batteries. We have electric scooter parts and electric bike parts for all scooters and bikes made by Currie®.
Should the voltage on the charger be exact, or can it be *higher* than my battery pack? For example, I need to charge a 19.2V pack. Does my charger have to *exactly match* (or come as close to as possible to) this 19.2V, or can I use a higher voltage charger, (say, 36V)? Will the charger automatically adjust to a lower voltage, allowing a 36V charger to charge my 19.2V pack?
Lay your nickel strip on top of the three cells, ensuring that it covers all three terminals. Turn your welder on and adjust the current to a fairly low setting (if it’s your first time using the welder). Perform a test weld by placing the battery cells and copper strip below the probes and lifting up until the welding arms raise high enough to initiate the weld.
If you want to step up a notch on the quality ladder, here is another good charger that I prefer even more, though it’s a bit more expensive: http://www.aliexpress.com/store/product/aluminum-shell-36V-42V-2Amper-Li-ion-Lipo-battery-charger-high-quality-charger-for-10S-li/1680408_32275847257.html
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7. Winner selection and notification: Winners of the Sweepstakes will be selected in a random drawing under the supervision of the Sponsor. Winners will be notified via e-mail to the e-mail address they entered the Sweepstakes with within five (5) days following the winner selection. Electric Bike Technologies LLC shall have no liability for a winner’s failure to receive notices due to winners’ spam, junk e-mail or other security settings or for winners’ provision of incorrect or otherwise non-functioning contact information. If the selected winner cannot be contacted, is ineligible, fails to claim the prize within 15 days from the time award notification was sent, or fails to timely return a completed and executed declaration and releases as required, prize may be forfeited and an alternate winner selected. The receipt by winner of the prize offered in this Sweepstakes is conditioned upon compliance with any and all federal and state laws and regulations. ANY VIOLATION OF THESE OFFICIAL RULES BY ANY WINNER (AT SPONSOR’S SOLE DISCRETION) WILL RESULT IN SUCH WINNER’S DISQUALIFICATION AS WINNER OF THE SWEEPSTAKES AND ALL PRIVILEGES AS WINNER WILL BE IMMEDIATELY TERMINATED.
Folding bikes are made for the city and can really change the way you travel. A folding bicycle is small enough to get on public transportation, but big enough to get you anywhere in the city. We carry folding bikes from Brompton, Dahon,… learn more
As far as dimensions, I prefer to use 0.1 or 0.15 mm thick nickel, and usually use a 7 or 8 mm wide strip. A stronger welder can do thicker strip, but will cost a lot more. If your welder can do 0.15 mm nickel strip then go for it; thicker is always better. If you have thinner strips then that’s fine too, just lay down a couple layers on top of each other when necessary to create connections that can carry more current.
One of the most beautiful, well balanced electric bikes I’ve ever tested, silent belt drive with internally geared eight speed Shimano Alfine hub. Modest 250 watt front hub motor (custom tuned), perfectly integrated downtube battery and new optional……
If you don’t find that, there’s still a chance that it’s the problem, and that the cells simply rose up to a higher voltage and matched the others again once the load disappeared. But it also may be that the load is too high for the BMS. Do you have a cycle analyst? You could slowly increase the throttle and watch how much current you are drawing until the point of cutoff. If it’s well below 40A then you’ll know it’s not a high current cutoff.
If I regroup my 12 paralled cells in 10 modules, can I then join these in series using single wires (one for neg, one for pos) between modules, instead of wiring each terminals of each cells like you are doing. Could this affect BMS and/or have any negative impact on cells balance?
BMS’s aren’t required, they just make life easier. As you mentioned, if you don’t use a BMS then you’ve got to diligently monitor your cells and use balance charging to manually balance your cells. A BMS just takes care of this hassle for you. A low quality BMS can cause problems, but good quality BMS’s shouldn’t risk cell damage.
An electric bike battery is a power storage medium for use with electric bikes and electric trikes. An electric bike battery can be a lead battery, or a lithium type battery similar to those in laptops, or cordless power tools. A lead electric bike battery is usually of the type called SLA, which stands for sealed lead acid. A lithium electric bike battery may be one of several types. The most commonly used lithium electric bike battery types today are Lithium Iron Phosphate (LiFePO4 or Life) or Lithium Nickel Manganese Cobalt Oxide (LiNiMnCoO2 or NMC). The E-Bikekit lithium electric bike battery is a Lithium Nickel Manganese Cobalt Oxide type battery. Considering the size and weight difference between batteries for electric scooters replacement and Li-NMC, all lithium packs are Lithium-Ion, but not all are the same energy density – LiFePO-4 batteries are larger and heavier than Li-NMC.