Riding an electric bike is a green form of transportation, No gasoline and exercising yourself.You could customize your own electric bicycle with e bike kit,and this bike diy can be done at home with fun.
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China has experienced an explosive growth of sales of non-assisted e-bikes including scooter type, with annual sales jumping from 56,000 units in 1998 to over 21 million in 2008, and reaching an estimated fleet of 120 million e-bikes in early 2010. This boom was triggered by Chinese local governments’ efforts to restrict motorcycles in city centers to avoid traffic disruption and accidents. By late 2009 motorcycles are banned or restricted in over ninety major Chinese cities. Users began replacing traditional bicycles and motorcycles and e-bike became an alternative to commuting by car. Nevertheless, road safety concerns continue as around 2,500 e-bike related deaths were registered in 2007. By late 2009 ten cities had also banned or imposed restrictions on e-bikes on the same grounds as motorcycles. Among these cities were Guangzhou, Shenzhen, Changsha, Foshan, Changzhou, and Dongguang.
– BMS/Greenbikekit are now selling cased or shrinkwrap LiFePo batteries based on high capacity cylindrical cells probably from Headway and with a BMS. These have a higher C Rating between 5C and 10C. This makes a 48v-10AHr battery useable in a high performance kit with 30-40A max. Using this with a 1000W-1500W motor/controller should work fine. This is heavier than LiPo but close to the holy grail. Long lasting, safe/easy/convenient, high power.
It’s not impossible, but I don’t have high hopes. When a few cells die like that, they tend to kill the other cells in the same parallel group and often can kill cells in the series groups adjacent to them. You could be looking at replacing a large number of cells outside of the ones with obvious damage, and it will be hard to confirm that you’ve found all the dead cells without pulling apart most of the pack. If you’d like to try, there’s a chance you can end up saving the pack for less than the cost of replacing it, but it’s going to be an uphill battle.
When it comes to welding your parallel groups in series, you’ll have to plan out the welds based on your welder’s physical limits. The stubby arms on my welder can only reach about two rows of cells deep, meaning I will need to add a single parallel group at a time, weld it, then add another one. If you have handheld welding probes then you could theoretically weld up your whole pack at once.
An affordable full suspension trail bike with quiet, but powerful, mid-drive motor and integrated downtube battery pack, full-sized USB charging port on battery, adjustable top speed. Integrated LED headlight, backlit LCD display panel, and standard reflectors for urban riding, high-pressure tires……
I’m buy a emotion bike 350 watt I’m going to ride it back and fourth to work going to work Is 7 blocks and 7 blocks back will it be fast enough or have the power I’m spending 3 grand I just want to know if I’m doing the right thing we don’t have many places to buy bike like this in Alaska so there hard to find
Hi Jairus, I really like the BionX D-Series for power, reduced noise and the efficiency of regenerative braking. It’s a high quality kit with throttle and pedal assist mode with a solid warranty. You could also check out the e-RAD kits but they might not work on a recumbent setup. One final option could be the Ridekick but it’s a bit noisier and may be back ordered. Recumbent riders like that one because it doubles for power and storage 😉
The BMS is for 7S, I connect B1+, B2+, B3+, to the negative of the first serie. B4+ is connected to the positive of the first serie, B5+ positive of 2nd serie, B6+ positive of 3rd serie, B7+ positive of 4rd serie.
I’m deeply uncomfortable with recommending RC LiPo from the likes of Turnigy for people who don’t know what they’re doing. The above 3 options are plug and play and require no special skills. And they’re essentially safe when bulk charged with the associated charger.
This drive is new and is VERY similar to the recently popular Bafang BBS02. This pic was taken at the April 2014 bicycle show in Shanghai, China. Pic thanks to ES member d8veh. On Alibaba, these have been seen being sold under the “BTN” label (Back To Nature). Thanks to the German pedelecforum.de member “airbox” for the link. Danke Schoen!
The motor, while geared, is very silent and compact and offers great torque for the size and weight. As with all geared hub motors as compared with direct drive motors, there is more possibility of wear over time due to the added complexity of moving gears inside the motor.
Sir, Your article does not describe the different methods to activate and control the motors. Do you have a separate article that deals with that? I am hearing about throttle, cadence and torque sensors, and others. Where can one learn about that aspect of the bikes? Thank you.
Depending on local laws, many e-bikes (e.g., pedelecs) are legally classified as bicycles rather than mopeds or motorcycles, so they are not subject to the more stringent laws regarding their certification and operation, unlike the more powerful two-wheelers which are often classed as electric motorcycles. E-bikes can also be defined separately and treated as a specific vehicle type in many areas of legal jurisdiction.
When it comes to buying your cells, you might be able to find a local source, or you can order them straight from Asia. I prefer the second option, as you’ll usually get a much better price going straight to the source, even when paying for international shipping. One caveat though: do your best to ensure that your source sells genuine cells and not knock-offs. Do this by checking feedback and using a payment method that ensures you can get your money back if the product isn’t as described. For this reason, I like to buy my cells on Alibaba.com and AliExpress.com.
I should really change that $2 cutoff to more like $2.50, which is more reasonable for quality cells. Basically, the cheapest ‘good’ cells are Samsung 26F cells, which can be had for usually around $2.50 – $2.90 if you are buying in any large quantity, like at least 100. Expect to pay more like $3.00 or so if you’re buying only 40 cells. 26F cells are also limited to 5A discharge though, so you’ve got the same issue as with the NCR18650B cells from Panasonic.
Micah is a mechanical engineer, tinkerer and husband. He’s spent the better part of a decade working in the electric bicycle industry, and is the author of The Ultimate DIY Ebike Guide. Micah can usually be found riding his electric bicycles around Florida, Tel Aviv, and anywhere else his ebikes wind up.
The article was extremely informative, thank you. I’ve found everything but am struggling with good cells. At Aliexpress there are many choices but I’m struggling to get near the $2/cell mark you mentioned as a limit for decent cells and still find performance criteria of a good battery (or at all). So far I’ve found NCR18650B but it appears to have a 2C discharge rating for a 3400mA cell. At 4P this is more than enough but seems low for LiIon so I wonder if it is good? The price is $163 shipped to USA for 10s 4p 40 pieces to make 36v 13.6Ah. After adding shrink wrap, BMS and nickle strips I’m at $213 before buying a spot welder ($200). I can buy on the same site a 36v 15Ah Li Ion pack for batteries for electric scooters canada https://www.aliexpress.com/item/US-EU-No-Tax-DIY-lithium-18650-battery-pack-15AH-36V-Electric-Bike-battery-for-36V/32757165516.html?spm=2114.13010208.99999999.274.JmcpBS
There are two main levels of spot welders currently available: hobby level and professional. A good hobby model should run about $200, while a good professional one can easily be ten times that price. I’ve never had a professional welder because I just can’t justify the cost, but I do own three different hobby models and have played around with many more. Their quality is very hit or miss, even on identical models from the same seller. Unfortunately the lemon ratio is quite high, meaning you could fork over a couple hundred bucks for a machine that just won’t work right (like my first welder!). Again, this is a good reason to use a site with buyer protection like Aliexpress.com.
For a complete write up on LiFePO4 care and trouble shooting read our story here. LiFePO4 cells nominal voltage is generally from 3.0-to 3.2 volts, and generally, lifepo4 is a heavier and less power dense than available LiPo batteries and is not capable of as high of amperage discharge.
Capacity: 20Ah. 36V 3A Charger. Lifecycle of single cell: >85% capacity after 1500 cycles, > 70% capacity after 3000 cycles. (<1C discharge rate and <1C charge rate). Lifecycle: > 85% capacity after 1000 cycles.