“lithium ion battery bike +affordable electric bike kit”

If those are new cells then I’m surprised that the voltages aren’t identical. That difference (0.08V) is about the farthest difference I’d want to see between cells. Ideally you should charge that 3.82V cell up a bit more before you connect it in parallel with the others. I’d run tests on all of those cells though with a capacity tester to ensure they are good quality cells though. Genuine cells straight from the factory should all have identical voltages.

Capacity: 20Ah. 36V 3A Charger. Lifecycle of single cell: >85% capacity after 1500 cycles, > 70% capacity after 3000 cycles. (<1C discharge rate and <1C charge rate). Lifecycle: > 85% capacity after 1000 cycles.

Question: If put two connectors at the controller end (creating a possible parallel connection) plug in the “Whale” charger at 17.5 Amp and turn it on to pre-load and open the controller, and then on the second parallel connector plug in the 20 amp “Ebay” battery (both “Ebay” and “Whale” are li-ion, 48v but different ampages and cell manufactures: Panasonic and Sanyo).

Fat E-Trike from Sun and E-BikeKit™ at Interbike 2014 Fat bikes and electric bikes were all the rage this year at interbike in Las Vegas. It seemed almost every bike vendor at the show has at least one fat bike model in their booth this year. On top of the fats were the electric bikes. And I think it goes without saying that nobody wants to actually pedal a fat…

A new hub motor can be made for $50-$60,000 depending on what you want to do. If you simply want to make it wider you would only need to make 1 sand casting $8k-$15k. Then the stator stamp Another $12k. If you wanted to make a completely new hub motor you would need to make 3 sand castings (rotor and 2 side covers), Design and machining of the axle. The axle cost is only design and CNC time. If you were making a new Geared motor add another $15k-$20k

LiFePO4 is currently widely available for purchase as e-bike packs complete with BMS on ebay and other online merchants. Mostly it is sold by small companies. Also, most of the commercially available e-bikes powered by lithium batteries are using the LiFePO4 chemistry.

Spot welders for batteries aren’t the same as most home spot welders. Unlike the large jaw spot welders for home workshops, battery spot welders have the electrodes on the same side. I’ve never seen them for sale in the US, but they can be found pretty easily on eBay and other international commerce websites. My full time use welder is a fairly simple model that I got here. A highly recommended source for a slightly nicer spot welder design (pictured below) with both mounted and handheld electrodes can be found here.

Key feature: * Built to the highest international standards, CE, EN15194 * 48V 1000W and 750W super power brushless gearless hub motor * Restricted to 750W and 24 mph by default as a road-legal kit * …

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For BMS’s, the highest quality ones come from a company called BesTechPower but they are more expensive. I have mostly used BMS’s from AliExpress. I’ve linked to a few examples of BMS’s I’ve used in the article above.

Yes, I’ve seen this problem. Homes that have only a 10A circuit breaker are often not enough for these welders. The room I wanted to use mine in had a 10A, so I switched it for a 20A breaker at the breaker box and now it works fine.

Alibaba.com offers 176,508 electric bike battery products. About 29% of these are electric bicycle, 22% are rechargeable batteries, and 8% are electric bicycle battery. A wide variety of electric bike battery options are available to you, such as 36v, 24v, and 48v. You can also choose from lithium battery, high voltage, and lead acid battery. As well as from 10 – 20ah, 21 – 30ah, and > 40ah. And whether electric bike battery is paid samples, or free samples. There are 176,462 electric bike battery suppliers, mainly located in Asia. The top supplying countries are China (Mainland), Taiwan, and Vietnam, which supply 99%, 1%, and 1% of electric bike battery respectively. Electric bike battery products are most popular in North America, Western Europe, and Northern Europe. You can ensure product safety by selecting from certified suppliers, including 39,033 with ISO9001, 14,496 with Other, and 6,372 with ISO/TS16949 certification.

Lead-acid batteries are cheap for several reasons: they weigh twice as much as NiMh batteries, and http://electricbikebatterycharger.com times as much as lithium batteries. They have much less usable capacity than NiMh batteries or lithium batteries. They only last for half as long as nickel or lithium batteries.

If you don’t have an actual heat gun, you can use a strong hair dryer. Not all hair dryers will work, but my wife’s 2000 watt model is great. I own a real heat gun but actually prefer to use her hair dryer because it has finer controls and a wider output.  Just don’t go mess up your wife’s hair dryer!

I’ve reviewed all of the bikes you mentioned including those from Pedego (which also makes one of the Ford Ebikes), Specialized and Flux. I disagree with your local bike shop about Pedego being low quality… some of the models are a bit basic and “classic” in terms of design but the company provides good support and honors their warranty, they even did a voluntary battery recall a year or so back which was proactive and upstanding. The downside there is going to be higher price and finding a local dealer.

Hi I was looking into getting a electric bike my job is 20 miles away I found this bike online do you know anything about this company I watch a lot of your videos on YouTube but I don’t know what I want to buy just yet to many to choose from and I just want to find the best one for me here is the name of the bike falcon ghost 1500w Thanks for all your help and resources

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One question regarding the specific battery BMS you used in this build: It uses a different wire for charging vs discharging the battery. Does this mean that the regenerative braking feature cannot be used for this battery?

Next comes the heat shrink tube. Large diameter heat shrink tube is hard to find, and I got lucky with a big score of different sizes from a Chinese vendor before his supply dried up. Your best bet is to check sites like eBay for short lengths of heat shrink in the size you need.

But there’s still another issue: now if I just slip my pack inside some shrink wrap tube, I’ll still have exposed ends. This is more or less ok structurally, though it won’t be very water resistant and it will look a bit less professional.

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As much as I want to build a pack just for fun and like buying tools like a spot welder I’m afraid of getting crappy cells at a high price. Whatj’s a good cell to charge at 1C for quick turn around and stay at a low price per cell? 36V 12A would be ok, more is a bonus.

I’m sorry but I’m not certain. Here in Israel we are on 50hz so I haven’t tried that model on 60hz. I do however have some friends in the US that have that model on 60hz. They have been happy with it, but I haven’t used it myself so I can’t say how it compares to my experience.

Hi Keith, I recommend reposting this in the forums here for feedback. I’m currently traveling and limited on time answering comments but didn’t want to leave you hanging. my short thoughts are that mid-drives (especially the BBS01 and BBS02 from Bafang) offer better climbing and range. The downside is that they take more energy to install and are more difficult to transfer between bikes. A basic hub motor (especially a front wheel) will be light weight, affordable and easy to work with. If you find that you need more range you could always bring your charger along or get a second battery. I hope this helps!

Older Americans, especially those 65+ are the real drivers of electric bike adoption in the United States. Betty and Grady Smith of Beaumont Texas may not know it but they are the driving demographic for electric bicycles and  tricycles. Both in thier eighties, the couple enjoys riding thier Worksman electric side-by-side tricycle around town. As a business offering electric bike and trike conversion systems since 2008, we’ve gotten to know…

What makes Panasonic the benchmark in the industry for performance and reliability is an initial, consequential design decision: the middle motor. By placing the motor in the middle, the motor is able to gain the mechanical advantage of the gears on the bike, which amplifies the power of a small motor and allows it to efficiently power a rider up any hill. The placement of the motor in the middle also allows for simpler servicing—as the motor is one unit that can be easily removed—as well as keeping most of the rest of the components standard, another benefit for service.

We’ve got Nickel Edition Bromptons in stock! All come with a snazzy @brooksengland B17 in black with copper accents. #Repost @bromptonbicycle ・・・ Our #NickelEdition is available in all Brompton stores and selected dealers worldwide! #Light #Stylish #Nickel #brompton 08.02.2018 – 02:06

The two most common types of hub motors used in electric bicycles are brushed and brushless. There are many possible types of electric motorized bicycles with several technologies available, varying in cost and complexity; direct-drive and geared motor units are both used. An electric power-assist system may be added to almost any pedal cycle using chain drive, belt drive, hub motors or friction drive. BLDC hub motors are a common modern design with the motor built into the wheel hub itself and the stator fixed solidly to the axle and the magnets attached to and rotating with the wheel. The bicycle wheel hub is the motor. The power levels of motors used are influenced by available legal categories and are often, but not always limited to under 750 watts.

This kit is a converted geared hub-motor that is listed in the GNG catalog as a 36V/350W, or…as a 48V/400W. Its a great choice for a street commuter, see the details in our article about this drive, here. It’s just as easy to install as the BBS02, and..although it has less power capability than the BBS02, it also costs less. It makes the same amount of gear noise as any common geared hub-motor.

Written by Gaston Daigle. Gaston is an admin and key contributor at the popular Endless Sphere Technology Forum Batteries and battery packs, the lifeblood of your electric bicycle Plug and play?… not always that easy and certainly not very simple for most of us.. or is it? A good Lithium battery pack can cost as much, and often even more than the rest of your electric bike kit. Picking the right…

Some of the less expensive e-bikes used bulky lead acid batteries, whereas newer models generally used NiMH, NiCd, and/or Li-ion batteries, which offered lighter, denser capacity batteries. Performance varies; however, in general there is an increase in range and speed with the latter battery types.

I’ve had good luck with Bulls and Haibike but any frame manufacturer that gets to work with Bosch or Brose is going to be good. Easy Motion has a couple models now with Brose. If possible, try to buy from your local shop so they can fit you and batteries for electric bikes warranty support. Do you know what brands they carry? I’d say, pick one based on pictures, special order the correct size and go in to pick it up… when you go, have the shop also order a riser or even rise + swept-back bar and maybe some ergonomic grips. Get a Thudbuster or BodyFloat or the Suntour NCX seat post suspension in the correct size and have them fit you. You could swap tires too but I love riding knobby tires even on the road, they a huge difference on dirt and it sounds like you spend some time on surfaces like that.

I have a homemade battery made up of 84 NCR18650b cells that I bought (in other words, I didn’t make the battery myself). Anyway, I lost the charger for it at Burning Man, and now I’m going nuts trying to figure out what kind of charger to buy. The arrangement of the batteries is odd. Part of the battery looks pretty straight forward in what I believe is a 8s6p design, but the rest look different… they are set up like a 4×3 rectangle framed by 2 L’s. I would have happily uploaded a picture, but that doesn’t seem possible. Is there anyway I can send you a picture to show you what I mean?

ElectricRider still has a few 4840 Phoenix Cruiser kits, 1000W Bafang kits, RoadRunner II Motors, and a lot of parts. If you need help placing an order or have any questions, please send an email to [email protected]

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Case Material:ABS Aluminium alloy. DuraB/Landcrossers Fish E-Bike Battery. Battery Type: Fish Lithium-ion. Fuse Installation position: Inside on the PCB. Fuse Diameter(mm): 5. Fuse Length(mm): 30. Component: Li(NiCoMn)O2.

Next, plan out your cell configuration on your computer or even with a pencil and paper. This will help ensure you are laying out your pack correctly and show you the final dimensions of the pack. In my top-down drawing below I’ve designated the positive end of the cells in red and the negative end of the cells in white.

Hi Bethany, glad you enjoyed the article and videos I’ve posted. Good question about dirt and dust… most ebike motors are sealed pretty well and can withstand light rain, dust etc. but should not be submerged or sprayed off directly, best to just use a damp rag to wipe them down. Depending on how much help you want up the hills and how much you and your bike weigh, you might be able to go with something light weight and simple like the Hill Topper or for more power and the addition of pedal assist you could get the BBS01 mid-drive kit which will cost more but offers great balance with a downtube battery. If you want even more power, they make a BBS02 which is 750 watts vs. 350. If you need help finding this or another kit just reach out and I’ll do my best to connect you.

Hi Court. Thank you for the additional insights. I feel like I owe you a consulting fee :). Your enthusiasm for your profession is inspiring. It obviously shows in your reviews and follow up comments which are very informative, especially for folks like myself who are new to this area and trying to determine the most suitable type of e-bike for their needs. I am a big fan … it’s now time to take a few test rides.

Hi Micah, I have been studying your how to build an bike battery, and enjoyed all the tips. I have been having a bit of difficulty figuring out the wiring portion of the construct however. For example, you talk of C, B and P pads and wires you solder to the top and bottom of the pack; the yet don’t put arrows to or refer to their colors for easy identification. The charge and discharge instructions for connecting are gone over rather fast with little for us to identify with exactly where to attach to, etc. Could you revisit your post here and include some baby steps for those who can’t follow the reference instructions you give for wiring the BMS?

Remove all metallic jewelry. This is another tip that I can give from experience. Arcing the contacts on your battery is not something you want to happen ever, and especially not against your bare skin. I’ve had it happen on my wedding ring and once even had a burn mark in the shape of my watch’s clasp on my wrist for a week. Now I take everything off.

With pedal-assist the electric motor is regulated by pedalling. The pedal-assist augments the efforts of the rider when they are pedalling. These e-bikes – called pedelecs – have a sensor to detect the pedalling speed, the pedalling force, or both. Brake activation is sensed to disable the motor as well.

36V 10ah Lithium battery (Included with the battery is the charger and mounting Bracket). Standard 26 in Front Wheel 500w brushless motor hub (works with V-brake or disc brakes). Pedal Assistance syst…

Output Power: 1800W. rated power: 1800w. So pls let us know which color motor you like, or we will send you random color,Hope you can understand Electric brushless Motor Type : Brushless DC Motor. Bru…

Do you by any chance have some spare parts you can swap in? A spare controller would you let you know if the controller is faulty and tripping early. Another battery would show you if the problem was battery related.

If I regroup my 12 paralled cells in 10 modules, can I then join these in series using single wires (one for neg, one for pos) between modules, instead of wiring each terminals of each cells like you are doing. Could this affect BMS and/or have any negative impact on cells balance?

There are different models of welders out there but most of them work in a similar way. You should have two copper electrodes spaced a few millimeters apart on two arms, or you might have handheld probes. My machine has welding arms.

There are two prevalent ideas in pack constructing in these modern days…one is to use larger pouch-like soft cells to construct the pack. The stealthiest battery chemistry by far is LiPo, large cells with power-dense cobalt in the anode chemistry, such as what comes in Hobby King cells. Here is what I mean by “large cell” LiPo. These are soft pouches and large. When you use a pack made of these it will consist of fewer wired together cells than if you use small cylinder cells.

A fun, classic looking electrified tricycle designed for adults, it’s easy to mount, stable to ride and very adjustable in terms of speed and power, (go from 3 mph to 14 mph or slow reverse). Includes a rubber-coated metal basket that’s perfect for storing groceries, supplies or the included charger……

In the geared motor, a small and lightweight motor spins very fast inside. The electric bike motor then uses a planetary reduction gear inside the motor to reduce the rpm to the correct speed for a bike wheel. Electric Bike Motor An electric bike motor on an electric bike can be any kind of electric motor. There have been some very creative home brew e bikes that used any motor…

I realize this isn’t as prescriptive as it could be, batteries for e bike think there are many models that could work for you but the sizing and possibly style are really up to you. I’d love to hear how it works or possibly which ones you’re zooming in on and please, share your story in the forums to help others once you get an ebike and have time to ride it around. You can also call me using the contact page info to chat a bit if you’d like 🙂

Most commercially available 36V packs are around 10Ah, meaning our pack will be just a bit smaller. We could have also gone with a 4p configuration giving us 11.6 Ah, which would have been a slightly bigger and more expensive pack. The final capacity is totally defined by your own needs. Bigger isn’t always better, especially if you’re fitting a battery into tight spaces.

36V 10ah Lithium battery (Included with the battery is the charger and mounting Bracket). Standard Fat Wheel 26 in by 4in Front Wheel 500w brushless motor hub (works with disc brakes). Pedal Assistanc…

As long as you monitor your pack voltage so you don’t go too low during rides, then yes that would work. You’d simply run your discharge negative wire straight from the -1 terminal of your battery out to your controller, instead of from your -1 terminal to your BMS’s B- pad. But that removes the ability for the BMS to cut off the current when the voltage goes too low, so you’ve got to watch for that.

Although hub motored bikes are convenient and readily available, the most exciting electric bikes on the planet are not hub motor bikes. Look at the 10 most expensive e-bike list for some very good examples of mid-drive bikes…with a few overly priced hub bikes thrown in. Because of their simplicity, it’s just plain wrong when manufacturers charge big bucks for hub motor bikes. Remember, anyone can build a hub motor bike…even you in your very own  garage.

A three-wheeled electric assist box bike designed to transport up to four children, includes a locking bench seat cargo cubby, full fenders and chain guard, optional canvas cover to keep the kids dry. Solid braking with two 160 mm mechanical disc brakes up front and a linear pull……

Hi Court. I am a bit of a newbie but learning fast. Thanks for your help and the reviews. I like the idea of geared hubs and torque and 500 W w/ 48 amp. But can I be more experience specific? I’m about 180 lbs and moving to San Fran. I love the flats of the marina, the Embarcadero, Chrissy Fields, the Presidio etc but I live on the hills of Pacific Heights, some quite daunting. I also love to just cruise along and look. i like step thrus. I like to sit up in comfort and I love comfortable seats. Can you taylor make a reccomendation for me as to bikes to look at? The Pedego City Commuter looked interesting but the seat wasn’t comfy. I want ease, assist and throttle, cruiser comfort as well as nibble and quick with good endurance. AND critical, I want ease on the steep hills of Pacific Heights. Thoughts? Help?

An approachable, mid-step, high-speed, urban electric bike with six levels of pedal assist plus throttle mode that can override with full power. Fairly comfortable with larger tires, a basic suspension fork, and cheap seat post shock… the……

These have become the default battery, capturing over 90% of the market. But to complicate matters, there are many different kinds of Li-ion batteries. On the plus side, Li-ion batteries last longer and generate more power for their weight than other batteries. On the negative side, they are fussy little creatures, and require a genius-inspired smorgasbord of electronic features to prevent them from self-destruction and even catching fire! Of course, none of those are your problems, as the manufacturer will have sorted out the genius side. But like all good things in life, this comes at a price: this battery type is very expensive, and shows little sign of getting cheaper.

An affordable, powerful, electric fat bike with responsive 12-magnet pedal assist and twist-throttle on demand, available in two colors with lots of accessory options including fenders and racks. Only one frame size but the top tube is sloped and the shorter stem pairs……

Cool! Glad I helped a little, it’s a fun journey creating something custom. I love doing the research, drawing designs and sharing ideas. If you do create a custom bike be sure to post some pictures and updates in the forum! I’m sure other people would love to see how it all turns out if you’re open to sharing 😀

Many creative technology help to realize up to 94% of efficiency, and theinternal temperature is still under 50℃.  Low power consumption (less than 1W) at idle mode and standby mode Up to 94% of convert efficiency.

^ Newland, Cameron (September 24, 2015). “IMBA Preliminary Study Results Suggest That Electric Bikes Aren’t Especially Damaging To Mountain Bike Trails”. Overvolted Electric Bike News and Reviews. Retrieved 2015-09-25.

Your battery pack size is based on voltage and amp-hours. The higher the voltage and the higher the amp hours of your battery, the more range your battery will give you. A 48V 10-Ah pack gives you 480 watt hour (48 X 10). This gives you an easy way to determine exactly how much battery you are buying. The wattage of a battery is the only accurate determinant to judge what range your finished ebike will have.

Get the most out of your electric bike, folding bike or scooter with replacement parts and accessories available at NYCeWheels. Whether you are looking to add on to and upgrade your bike to make it more fun, efficient or stylish, or you simply need to replace a part, NYCeWheels has a large inventory to assist you.

Really nice article you made here. very helpful. I do have some questions about the BMS board you used. Would you know where I could find any type of schematic for it because im trying to see whether I can use more then one of those BMS boards on one pack

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Case Material:ABS Aluminium alloy. DuraB/Landcrossers Fish E-Bike Battery. Battery Type: Fish Lithium-ion. Fuse Installation position: Inside on the PCB. Fuse Diameter(mm): 5. Fuse Length(mm): 30. Component: Li(NiCoMn)O2.

At the Interbike 2015 convention, Bafang introduced a larger version of their popular mid drive, and the “HD” stands for “Heavy Duty“. The bottom bracket on the standard HD drive is 100mm wide, so it drops right into the 100mm wide BB of the increasingly popular fatbikes and off-road bicycle frames. There are several BB widths available with the BBSHD drive, so you are not restricted to just using it on a 100mm BB width.

Amazing article, just what I needed. Have been doing LOTS of research but have struggled to find any real answers on which charger I should buy for my homemade battery. I am making a 48V 13s4p battery with a BMS (with balancing) like yours but am stuck as to whether I need to buy a normal bulk charger or a ‘smart charger’ that will balance the battery. My question is will the BMS balance the battery on its own or will I need to get a charger that balances also?

Power: 500W / 36V. Allow you to swap two power modes between the full 500W power to 750W power by a single blue switch wire is embedded in controller. (Only for Twist Throttle). Still remain the full …

Glenn has over 15 years of experience building bicycle wheels and has worked for and with the local cycling community in the Philadelphia area for the past 20 years. Glenn is in charge of all wheel building activities at E-BikeKit and oversees quality control on wheels built in the Newportville, PA location. Since joining E-BikeKit in early 2010 Glenn has had a huge impact on the success of the company…

This is what I refer to “small cells”, the 18650 (cordless tool) type cells which need to be spot-welded or soldered together to form a large pack. The big advantage of these cells is they offer better cooling because of the nature of their shape to the LiPo soft pouches, and therefore have the capacity to last longer.

I just have a simple question: I would like to replace the Nicad battery 24V / 5Ah of my old Yamaha PAS XPC26 with a 7s3p and maybe try a 8s3p for something more “punchy” (hoping the controller will not burn …) . Do you think I can buy a 10s BMS and use it with a 7s or 8s battery? In this case, what should I do with the spare balance wires ?

The spacers you linked to make battery building a bit easier as you can set it up modularly, but as you indicated, they add a good amount of volume to the battery. I like to make my batteries as small as possible so I rarely use them. When I do, I use these ones, but it’s not very often.

After writing my question, I did more research on these cells regarding overcharging and over-discharging and I see where you’re coming from regarding not having connections between the parallel cell blocks to smooth out differences between individual cells. So as a permanent installation, it’s not going to work. However, I’ve had another thought, which I’ve put at the final paragraph.

The Bosch CX Drive was specifically designed for the demands of mountain biking, offering 25% more torque than the regular Performance Line motor – up to 75 Nm at peak output. Not only does it offer more torque, but it also ramps up assistance at a slower pedaling RPM, giving a very satisfying, peppy ride fell. In addition to the increase in torque on the CX Drive system, Bosch has redesigned the motor casing to offer a narrower Q-factor that will feel at home on a mountain bike.

The Stromer ST2 uses an exclusive hub motor developed by TDCM for Stromer that is being marketed as “Syno-Drive.” The Syno-Drive hub motor has a number of design changes that make it perform better, weigh less, and run smoother than any other drive system we’ve tried.

One other drive system that sort of splits the difference between mid drive and hub drive is the shaft drive. It works like an automobile, positioning the motor more towards the center of the bike while driving the rear wheel with a shaft. These are not very common today, perhaps because they require extremely customized frames that are not symmetrical. While a rear wheel drive truck often has a drive shaft extending from the motor (under the hood) back to the rear wheels that is located centrally under the body, a bicycle has to use one of the chain stay arms to support the shaft. This makes it look a bit awkward and perhaps difficult to service as well.

Test the voltage of each cell to make sure that they are all identical. If your cells came straight from the factory, they shouldn’t vary by more than a few percentage points from one to the next. They will likely fall in the range of 3.6-3.8 volts per cell as most factories ship their cells partially discharged to extend their shelf lives.

I haven’t been able to find a picture of the inside of the Sunstar SO3+ drive, but it appears to have only a single reduction (compared to the similarly-sized BBS02, which has a dual reduction, allowing higher motor-RPMs). This may have been adequate for the 250W power-limited EU market but the design ignores a large 500W/750W market in North America.

BikeBerry’s mission is to make riders of all http://bestelectricbikebattery.com feel like pro’s. We’re here to provide you the best motorized bike engines and parts around, with unparalleled lifetime service to keep riders on the road and having fun. From suggestions on engines to maintenance and troubleshooting, BikeBerry will have you riding like a champ no matter what bike you’re on.

Thanks so much for this excellent information. I was wondering how to calculate the total amps for the entire battery? I’m trying to determine watts from this as I have a 24V 500 watt Rayos electric bike and am working to build a 24V 20 Ah battery (7s7p) battery and would like to know what watts it is capable of providing.

Many people are tempted to use cheaper 18650’s sold under names like Ultrafire, Surefire and Trustfire. Don’t be one of those people. These cells are often marketed as up to 5,000 mAh but struggle to get more than 2,000 mAh. In actuality, these cells are just factory rejects, purchased by companies like Ultrafire and repackaged in their own branded shrink wrap. These B-quality cells are then resold for use in low power devices like flashlights where their weaker performance is less of an issue. If a cell costs less than $2, it simply isn’t worth it. Stick to the name brand cells, like my favorite Samsung cells, if you want to build a safe, quality ebike battery.

This is a very simple layout where each column of 3 cells is connected in parallel and then the 10 columns are connected across in series from left to right. The BMS board is shown at the far right end of the pack. You’ll see how the pack represented in the drawing will come together in real life shortly.

If you don’t have an actual heat gun, you can use a strong hair dryer. Not all hair dryers will work, but my wife’s 2000 watt model is great. I own a real heat gun but actually prefer to use her hair dryer because it has finer controls and a wider output.  Just don’t go mess up your wife’s hair dryer!

In the 1890s, electric bicycles were documented within various U.S. patents. For example, on 31 December 1895, Ogden Bolton Jr. was granted U.S. Patent 552,271 for a battery-powered bicycle with “6-pole brush-and-commutator direct current (DC) hub motor mounted in the rear wheel.” There were no gears and the motor could draw up to 100 amperes (A) from a 10-volt battery.[5]

The Panasonic NCR18650B cells you have are very good quality cells. I used similar cells also made by Panasonic, but mine are the NCR18650PF (not B). The difference is that yours have more capacity (mine are 2900mAh, yours 3400mAh) but yours have a lower constant current draw rating. I don’t remember what it is off the top of my head, but I don’t think it’s much more than 5A per cell. So just make sure that you either use enough cells in parallel and/or limit your controller to not draw more power than the cells can handle. Check the cell specification sheet which you can find on Google somewhere to ensure that you are staying within the cells’ limit.

I didn’t include a charging a section in this article, as this was just about how to build a lithium battery. But here’s a video I made showing you how to choose the appropriate charger for your lithium battery.

Hi Jose, sorry to hear about dogs and strangers making you feel insecure on your bike :/ the most drag-free system I’ve reviewed so far is the Add-E because it doesn’t even touch your rear wheel when pedaling and it’s super light weight too. The only downside is that it’s not very powerful… It would still assist you well though and the 600 watt version can go over 20 mph if you pedal along and then keep you there more easily. The basic 250 watt system cuts out at 15.5 mph to comply with European laws but also costs less.

i have the exact same BMS but i only have 6 cells, 2p x s3 , i have 2x 3.7v @ 2000 mah batteries in parallel connected to another 2 parallel batteries in series and another parallel pack in series if that makes sense to make a total of 11.1 v @ 12mah for a small project.

With over 30 years of professional sales experience and a passion for cycling, Brian brings a level of business acumen to E-BikeKit that ensures we’re laying the groundwork for long-term success.Brian is committed to helping make the most informed decisions that will guide the E-BikeKit product and brand in the right direction. “As an eco-friendly consumer and a baby boomer myself I know the value of the electric bike for those in…

Now I’ve got all of my pack sealed in heat shrink with my wires exiting the seam between the two layers of shrink wrap. I could have stopped here, but I didn’t particularly like the way the shrink fell on the wire exit there, from a purely aesthetic standpoint. So I actually took a third piece of shrink wrap, the same size (285 mm) as that first piece and went around the long axis of the pack one more time to pull the wires down tight to the end of the pack.

Thank you very much for quick answer. You give me a good advice and I will use it. To sum up, now I am on the cross Li-ion or LiFePO4, can you sugest me some othre examples like Panasonic 18650 which you tested and you clame are good batterys? For BMS, is there special tipe which are good or there is no different or just like you says it must be for a bit stronger etc. batterys give 30A we must have a bit stronger BMS like for 40A?

Some of the most refined electric bikes on the market are mid drives. And until recently, if you wanted a mid drive electric bike you were limited to buying an under-powered and overly-priced 250-watt Euro electric bike. Or…if you wanted a powerful bike, your only choices then were a $10,000 plus USA bike (like the Optibike or the Hanebrink). Recently, several notable mid drive kits have come onto the market which allows someone on a budget to build a mid drive electric conversion that’s even more powerful than the factory mid drives.

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All the help and knowledge I’ve provided here on EbikeSchool.com is 100% free, and I try to assist readers as much as possible in the comments section of each article. If you want to support this site and help me keep it free (and ad free), consider checking out my ebook and video course on building ebikes.

A 48 volt 20-Ah pack  contains 960 watt hours and once you get close to 1000 watt hours you are getting serious commuting range which most e-bike manufacturers promise but do not deliver…think 30 miles.

Combining speed and style through an innovative pedal-assist motor, advanced electronics, and a sleek design, our Turbo e-bikes represents the full capabilities of the e-bike revolution. They’re capable of achieving top speeds of 45 Km/h while you pedal, so they’ll deliver near superhuman power to any rider.

Believe it or not, most BMS’s can handle the current from regenerative braking in the discharge mosfets as its rarely more than 5-7A. Some BMS’s (called two wire BMS’s) actually use the same mosfets for charging and discharging. Those inherently should be more than capable of dealing with the load from regen.

Interested in becoming a Store Front Dealer X-Treme Ebike Electric Bicycle, or ElectricBicycle.com, are expanding their brick and mortar dealers Nationwide. As Bill Gates did in his infancy of Microsoft, he started in his garage. A garage business requires the founders to have enough free time to develop their idea. So if your a Store Front Dealer or a Garage Entrepreneur, we are interested in you. If you can sell 10 bikes a year and order 2 bikes on your initial order, ordering 4 bikes ships the best, please press this hyper link and complete the application and our National Dealer Manger, Jeff will call you to discuss the new business Click this Link

Hi Jasmine! Interesting question, I think you could use a geared hub motor mounted in a 20″ wheel but am not sure if that would match your wheelchair perfectly or mount to a side axle vs. one that’s built into the hub (most ebike hub motors I’ve seen are permanently fixed to the axle). Lots of companies offer basic motor, battery, controller kits but this one from Dillenger appears to come in the small 20″ wheel size. Maybe there’s a way to add a mounting system between the two rear wheels to have this third wheel act as power? The other challenge is reverse, most electric bikes don’t offer this but one company called E-BikeKit does with their trike conversion kit here which may also come in 20″ wheel size. I hope this helps you get started, if you call the E-BikeKit company ask for Jason and maybe he can even give you some more advice as they offer some models designed to be more like personal mobility trikes vs. fast commuter bikes. One such model is their Liberty Trike here.

LiFePO4 is currently widely available for purchase as e-bike packs complete with BMS on ebay and other online merchants. Mostly it is sold by small companies. Also, most of the commercially available e-bikes powered by lithium batteries are using the LiFePO4 chemistry.

You’ll see two dots where the weld was performed. Test the weld by pulling on the nickel strip (if it’s your first time using the welder). If it doesn’t come off with hand pressure, or requires a lot of strength, then it’s a good weld. If you can easily peel it off, turn the current up. If the surface looks burnt or is overly hot to the touch, turn the current down. It helps to have a spare cell or two for dialing in the power of your machine.

Hub motors for bicycles are usually positioned at the middle of a wheel and when the bike is powered off they function much like a traditional hub (connecting the tire, rim and spokes to the axle. Spokes are flexible and light weight, they absorb some shock when riding but can come out of true over time. Regular bicycle maintenance is still required with an electric bike and one downside to hub motor designs is that they add additional weight to the wheel and require extra wires to deliver electricity and communications about operation. This means that truing wheels and repairing flats requires more effort.

3. Lastly, I assume if the BMS & battery were able to produce the 50A X 24V watts of 1200W that my electric motor would only ever use the 500W it is rated for? As in the E bikes controller would only draw around 500W?

Most of the price involved these days in building an e-bike or buying a ready to go e-bike is the size and chemistry  of the battery pack. For the consumer its important to understand  the difference between a 24V, 36V, and 48V pack. Also know what a 10-Ah pack is compared to a 5-Ah pack.

The Dapu geared hub motor is made by a Japanese company in Shanghai, China. The Dapu motor is a geared hub motor. This motor type is distinct from a direct drive motor like Bionx, and has a variety of benefits stemming from its design that can be appreciated in its unique ride feel and performance. Geared hub motors work by transmitting power from a high RPM motor to the slower RPM wheel through a system of planetary gears. Because of the physics of electric motors, this “gearing” allows for higher torque and efficiency from the motor. Thus, the ride feel of a BH Neo bike is extremely sporty with consistent torque, even up

Hi I was looking into getting a electric bike my job is 20 miles away I found this bike online do you know anything about this company I watch a lot of your videos on YouTube but I don’t know what I want to buy just yet to many to choose from and I just want to find the best one for me here is the name of the bike falcon ghost 1500w Thanks for all your help and resources

E-bikes can be a useful part of cardiac rehabilitation programmes, since health professionals will often recommend a stationary bike be used in the early stages of these. Exercise-based cardiac rehabilitation programmes can reduce deaths in people with coronary heart disease by around 27%;[56] and a patient may feel safer progressing from stationary bikes to e-bikes.[57] They require less cardiac exertion for those who have experienced heart problems.[58]

Hi Jose, sorry to hear about dogs and strangers making you feel insecure on your bike :/ the most drag-free system I’ve reviewed so far is the Add-E because it doesn’t even touch your rear wheel when pedaling and it’s super light weight too. The only downside is that it’s not very powerful… It would still assist you well though and the 600 watt version can go over 20 mph if you pedal along and then keep you there more easily. The basic 250 watt system cuts out at 15.5 mph to comply with European laws but also costs less.

Original Shimano parts guarantees that all components work perfectly for optimum performance and maximum safety and longevity. This Shimano Cycling small part is known as: IBBR9100B. It has a UPC batteries for electric scooter

thanks for detail explanation , I was enjoj reading it. Well, I am interesting why did you pick this tipe of battery, I was thinking to use LiFePO4, I know there are usualy 3.2V it is less than 3.6V like here? Also, can you explain me how to calculate max current of battery, it says that you get 8.7Ah, but how much Ampers and what is the power of battery, how many Watts (P = U * I)? Furthermore, without welding, can I do on contact connection, like for example are battery in remote control?

It seems like there’s a lot of options out there, even on individual bikes…better batteries, better components, etc. Where’s the happy medium for a price-conscious, street-riding only, out of shape blind guy?

I finally made it happen on BMS #3 (the unfortunate thing about AliExpress is that every dumb mistake that kills a part is another month added to the project) and the battery seems to work great, though it only has a couple miles so far.

So I’m going to first use a wider (285 mm to be exact) but shorter piece of shrink wrap to go around the long direction of the pack. That will seal the ends first, and then I can go back with my long and skinny piece of heat shrink to do the length of the pack.

A premium folding electric bike with Bosch drive system and leading warranty, sturdy and quiet with plenty of adjustability (seat post height and stem angle), smart accessories help you carry gear and stay dry without noise. The folding joints are thick and sturdy but don’t have sharp edges, both latches have……

You’ll be 3 times faster on your kick scooter! Our high quality push scooters will keep you comfortable and safe while scooting with your kids or on the way to work. You’ll smile every time you get on. Our selection of adult kick scooters have… learn more

I’m sorry but I’m not certain. Here in Israel we are on 50hz so I haven’t tried that model on 60hz. I do however have some friends in the US that have that model on 60hz. They have been happy with it, but I haven’t used it myself so I can’t say how it compares to my experience.

A trail-worthy speed pedelec with premium accessories like aluminum fenders, integrated Supernova lights, a removable color LCD display, and regenerative braking. Very well balanced, especially for a hub-motor electric bike, the air fork, hollow-spindle bottom bracket,……

By 2007 e-bikes were thought to make up 10 to 20 percent of all two-wheeled vehicles on the streets of many major Chinese cities.[10] A typical unit requires 8 hours to charge the battery, which provides the range of 25 to 30 miles (40 to 48 km),[10] at the speed of around 20 km/h.[11]

Note: At multiple points along this article I have inserted videos that I made demonstrating the steps involved in building a battery. The battery used in the videos is the same voltage but slightly larger capacity. The same techniques all still apply. If you don’t understand something in the text, try watching it in the video.

Great article! Have ordered everything BUT i have a big problem with the spotwelder. Most homes in europe are limited to 10A and this spotwelder alone drags 15A just to powerupp!!!! I can even start it without blowing both fuses! And when welding it wants 50A-800A which you need a an actual POWERPLANT for!

The new PW Series middle-motor system resembles the Bosch system in many ways. The standout feature of the Yamaha system is its ability to run a dual front chainring—unique among middle motor systems here at The New Wheel. This allows for a wider gear range on bikes equipped with a Yamaha PW system.

The last step of wiring the BMS is to add the charge and discharge wires. The pack’s positive charge wire and discharge wire will both be soldered directly to the positive terminal of the 10th parallel group. The negative charge wire will be soldered to the C- pad on the BMS and the negative discharge wire will be soldered to the P- pad on the BMS. I also need to add one wire from the negative terminal of the first parallel group to the B- pad on the BMS.

Hi What is the best motor for an Recumbent Trike HP Velotechnik Scorpion FS20″? original is an GO SwossDrve Backmotor or an Front midle Motor from Shimano Steps. Both has an Problems.With longer slopes of passages the engines are hot or the battery and the electronics power no longer with, what gives it there for alternative with 25 KMh and max.350Wat?

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Have a plan on where you are going to charge your bike before settling on a battery chemistry. If you live in a crowded apartment building and the only place you have to charge is in your living room floor, you may want to decide against any of these lithium technologies.

When it comes to buying your cells, you might be able to find a local source, or you can order them straight from Asia. I prefer the second option, as you’ll usually get a much better price going straight to the source, even when paying for international shipping. One caveat though: do your best to ensure that your source sells genuine cells and not knock-offs. Do this by checking feedback and using a payment method that ensures you can get your money back if the product isn’t as described. For this reason, I like to buy my cells on Alibaba.com and AliExpress.com.

Unfortunately, he has no upgrades for me. I have since purchased a Cyclone crankset (because the GNG unit failed in 3 days). If the chain falls off, I will get a Wolf Tooth Components Drop Stop chainring.

To see if ShippingPass is right for you, try a 30-day free trial. Also, with ShippingPass, there is no need to worry about commitment. If you decide you want to discontinue the service, you can cancel your subscription at any time. No matter what your shipping needs, Walmart’s got you covered. Sign up for ShippingPass so you can shop more, save money and live better.

Key feature: * Built to the highest international standards, CE, EN15194 * 48V 1000W and 750W super power brushless gearless hub motor * Restricted to 750W and 24 mph by default as a road-legal kit * …

We also sell bicycle parts that can be used to maintain or modify your existing electric bicycle. Monster Scooter Parts has replacement electric bike parts such as motors, electric throttles, and electric bike battery packs. We sell just all the electric bicycle parts that you need to return your electric bike to its original condition.

If you want to learn more in-depth about building your own lithium battery, you’ll want to check out my book “DIY Lithium Batteries: How To Build Your Own Battery Packs” which is an Amazon #1 Bestseller in multiple categories!

This is truly inspiring, this has helped me out in so many ways, I have a few questions I want to ask please. I was looking to withdraw amps by making connections from the battery directly but charging it through the bms as my bms is similar to yours max withdraw of 40 but I need upto 50a. and also are most BMS self balancing ? Meaning wil they always try to balance themselves even when they are not being charged ? Hope to hear from you soon kind regards

Shenzhen Tianlihe Technology Co.,Ltd, founded in 2005, concentrate on design and manufacture lithium battery packs for over 10 years. Our R&D team are experts in lithium ion battery solutions and smart BMS development with communication protocols,like CAN Bus…We really love our job and work hard for your pleasure.

Parts Scooter pocket bike & More. Black Pocket Bike Shock. Most commonly used on pocket bikes, scooters, go karts, mini choppers, and bicycles. Pit Bike Parts Honda 50 & More. New 4.75 in Shock. We wi…

Electric Bike scooter twist throttle accelerator with power display, 5Led battery indicator. 1 x 24V 500W Motor Brushed Controller. Motor brushed controller for Electric bicycle & scooter. Qty: 2PCS (…

As the e-bike concept grows in global aceptance, the electric bike conversion kit makes more sense for a variety of reasons. The hard-core bicycle enthusianst will appreciate the flexability of upgrading their favorite ride with an e-bike kit, while e-bike neophyte can experience personal electric transportation for a relatively modest up front outlay.

I feel this motor is a better pick for off-road compared to the BBS02 (even if you are happy with only 750W). This is because the GNG has more copper mass, and it sheds heat well, so it can take more power for longer. We will be getting our hands on a third-party upgrade kit that fixes all of the weaknesses of the GNG next month (look for our review soon).

It’s a good question. You need to use a 5s BMS. You can’t use a BMS rated for more cells because if the BMS see’s that cells are “missing” it will likely trip the protection circuit and your battery won’t provide any current. I’m not sure how easy a 5s BMS will be to find. A quick Aliexpress search shows me that something like this will probably work.

Our range of electric bike parts includes OEM parts from Currie Technologies, the top dog of the electric bike industry. Currie Technologies is the manufacturer of the eZip and IZIP lines of electric bicycles, making them ubiquitous with quality electric bicycle products. Currie Technologies produces many (but not all) of the electric bike conversion kits that Monster Scooter Parts carries. No matter how you approach it, Currie Technologies is the brand to get when purchasing electric bicycle parts. In addition to the Currie Technologies parts that Monster Scooter Parts carries, we also carry electric bicycle motors and electric bicycle conversion kits from the Golden Motor Company. Golden Motor electric bike kits are customizable to almost any application, making them a good fit for the Do-It-Yourself electric bike enthusiast.

@Charles Avent: This is an easy problem. You need to overspec your motor controller. ie: If you have a 500W motor, get a controller capable of handling 1500W. The larger controllers will have more power mosfets (the electronics actually handling the power to the motor) and more heatsinking. This shouldn’t cost you any more than about $200. People selling quality upgraded controllers will also usually advertise having replaced “no-name mosfets” with quality mosfets with a “low RDS” (ask them about this, if they don’t know don’t what RDS is don’t buy from them, if they do know they’ll be able to solve your problem).

Then I took the sense wire labeled B1 and soldered it to the positive terminal of the first parallel group (which also happens to be the same as the negative terminal of the second parallel group, as they are connected together with nickel strip).

E-Tube wires are compatible with 6770 Ultegra 10spd Di2, 6870 Ultegra 11spd Di2, 9070 Dura Ace 11spd Di2, plus all Shimano MTB Di2 and STEPS systems. Shimano’s e-tube technology; e-tube is a two-prong system and is NOT cross compatible with Dura-Ace 7970 Di2 wiring.

Yes, it’s technically possible, but sometimes it is easier said than done. If the cells are on the edge of your battery, it’s much easier to cut them out (by the nickel, not by cutting the actual cell!) and replace them. If they are sandwiched in the middle of your pack then you’ll have to do a lot more pack surgery to get in and replace them. But yes, it’s possible to just remove them and replace them with new, good cells of the same capacity.

If you are an existing ElectricRider customer who needs immediate service or support, please write to s[email protected] and you will be taken care of. Please include as many details as possible so we’re able to diagnose or resolve any technical issues promptly.Please include as many details as possible so we’re able to diagnose or resolve any technical issues promptly. The number from your warranty label, symptoms you are experiencing, and conditions or circumstances at the time of failure will be helpful to our technician.

The motor kit is available with either a 360 watt or 500 watt motor. It comes complete with a universal mounting bracket and all parts necessary to convert most standard or folding bikes to e-bikes with just a few hours effort. The links above will provide all the information you need to batteries for electric scooters canada a Cyclone Motor Kit working on your e-bike project.

For discharge wires you’ll want something bigger, like 14 awg silicone wire. 12 awg would be better but might be overkill for your use. For charge wires, 16 awg silicone wire would be fine and you could probably get away with 18 awg silicone wire.

All the help and knowledge I’ve provided here on EbikeSchool.com is 100% free, and I try to assist readers as much as possible in the comments section of each article. If you want to support this site and help me keep it free (and ad free), consider checking out my ebook and video course on building ebikes.

By 2001 the terms e-bike, power bike, “pedelec”, pedal-assisted, and power-assisted bicycle were commonly used to refer to e-bikes. The terms “electric motorbike” or “e-motorbike” refer to more powerful models that attain up to 80 km/h (50 mph).

I finished an ebike yesterday, but i found some major problems on it, The problem is while i riding the bike by throttling, some times the display light dims and low battery voltage caution icon is displaying in the display. and than display shutting off. after that if i try to turn it on again it wont work, so i removed the battery from controller and installed it again than works perfectly, it happens always so i want to remove and install battery again and again, so what is this problem, is this problem is in battery or controller?? Please give me a solution.

Our number one pick for a mid drive right now is the 48V Bafang BBS02, and for all the details, see our article, here. First of all, it can easily be installed on over 90% of the common frames available. The installation is simple enough that any average cyclist who is capable of fixing a bicycles flat tire…can install this drive by themselves.

I would like to know what input in terms of voltage and current i should provide to my battery of 36V 8.7AH. And also how the calculation goes if i want to build a battery for some other Voltage and current specification ?

Riding an electric bike is a green form of transportation, No gasoline and exercising yourself.You could customize your own electric bicycle with e bike kit,and this bike diy can be done at home with fun.

Hi Jeff! The three companies that come to mind for me are Electric Bike Outfitters out of Denver Colorado, Dillenger out of Australia (but also sell in the USA) and possibly Luna Cycles out of California. I hope this helps point you in the right direction. You can also ask around in the kits section of the EBR Forums here.

If you buy one of these kits I strongly suggest you spend the extra money and select a kit that’s big enough (650W or larger) that it uses an external controller. Even if you only need a lower power level, the high powered motor will be more reliable than its smaller Cyclone counterparts. This is because the lower-powered kits have the heat of the controller and motor inside the same housing. Read this entire ES forum thread before buying…it’s a great buyers guide to the Cyclone.

Well, I’ve finally built a pack, which in the end turned out to be a 16s6p/7p made from recycled dead laptop batteries, charging to 67.2V and has a secondary offtake for a controller on the 13s positive (i.e. to route 16s to the FETs and 13s to the control circuit). Some of the groups were OK for 12Ah from 6 cells, others needed 7 cells; I just used what I had and as I got the laptop batteries for free, it was better for me spend the time testing them than to use 80 new cells, which would have been quite expensive.

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A highly polished, purpose-built electric bicycle with easy-to-mount frame, adjustable bars and ergonomic touch points, available in five colors, additional $99 shipping with assembly by Velofix. Custome extra-wide Aluminum fender that don’t rattle, integrated Supernova LED lights with a custom light……

Court- Excellent article (and I have read a lot). I wonder if you can weigh in on a system I am trying to build. I have a Montague Paratrooper (a bike that folds). I need to fold it and put it in a drift boat. It needs to weigh as little as possible and must have a removable battery and about a 10 mile range with an average speed 20+ mph. I had sort of “settled” on a Bafaang 750 or 1000 watt with Dolphin 52V battery (kit at Lunacycle). Now I am not so sure after reading the pro/con of your article. Cost is certainly an issue and ease of installation. I have been biking with out the motor, and I have numerous fairly steep (6-8%) hills. What do you think I should do? Rear hub, smaller battery. Thanks !

I have seen as much as 8000 watts going through a traditional derailleur gear chain (see astro ebike story) with little problems as long as shifting is done with care….but that is with quality shimano components and chain.

Small hard-cased A123 cells (about the size of a “C” battery) have been salvaged out of power drill packs, car battery packs etc, and have made it into the hands of e-bike DIYers who solder them together in series and in parallel to construct a pack big enough and powerful enough to power an e-bike.

Yes, that’d work, but I’d get an additional 7s battery so you have 20s total. Also, you should know that the older your original 48V battery is, the more time it will take your new 72V combined battery to balance, as the first 13 cells will likely have less capacity in comparison to the newer cells. I made a video recently showing how to do this upgrade that you’re talking about: https://www.youtube.com/watch?v=9KHo-T74IWA

Hi Peter! Yes, I’m definitely planning to review all or most of the Kalkhoff and Focus ebikes for 2016… I’m just not sure when exactly?! I’ve been kind of distracted with the site redesign and some new features but the reviews are starting to happen now! I’ll try to get a good shot of the sound for you once I have one in my hands for a test 😀

This new kit uses the same motor as the GNG. It also uses the same basic configuration, with a quiet belted primary reduction in the high-RPM half of the drive, and a narrow and strong chain in the lower-RPM half of the drive.

Written by Gaston Daigle. Gaston is an admin and key contributor at the popular Endless Sphere Technology Forum Batteries and battery packs, the lifeblood of your electric bicycle Plug and play?… not always that easy and certainly not very simple for most of us.. or is it? A good Lithium battery pack can cost as much, and often even more than the rest of your electric bike kit. Picking the right…

Hi Srinidhi! I’m not as familiar with electric motorcycles but I’d say that depending on what type of motor it is, they could be similar (just larger and more powerful for the motorcycle due to high speeds and more weight). If they use a hub motor, they could be very similar to the Stealth Bomber I reviewed many years ago. It’s almost like a motorcycle with pedals 😛

In order to improve e-bike braking,pls select disk brake. Generally φ140mm disc brake is used to be mounted on rear wheel.The thickness of this φ140mm disc brake is 2mm. Material:2cr13 stainless steel. In order to improve e-bike braking,pls select disk brake. Usually φ160 mm disc brake is used to mounted on front wheel.The thickness of this φ160mm disc brake is 2mm. Material:2cr13 stainless steel.

36V 10ah Lithium battery (Included with the battery is the charger and mounting Bracket). Standard 26 in by 4in Front Wheel 500w brushless motor hub ( disc brakes). Pedal Assistance system included ( …

Some individuals have lost considerable amounts of weight by using an electric bike.[60] By making the biking terrain less of an issue, people who wouldn’t otherwise consider biking can use the electric assistance when needed and otherwise pedal as they are able.[61] This means people of lower fitness levels or who haven’t cycled in many years can start enjoying the many health benefits E-bikes have to offer. [1]

In 2012, the future of LiPo in e-bikes looks bright. Most large EV manufacturers are focusing on LiPo as the lithium battery power of the future. LiPo technology is developing fast and becoming safer, more reliable, cheaper, and with a higher life expectancy. Since LiPo cells are being developed to be safer, more efficient and more economical (mostly for main stream products such as the automobile) the electric bicycle industry will be able to piggy-back and utilize the newly available technology at an affordable price. Currently, the latest “best” chemistry involves Manganese-Cobalt which is a lot more stable than the cobalt chemistry of the past.

E-bikes are classed according to the power that their electric motor can deliver and the control system, i.e., when and how the power from the motor is applied. Also the classification of e-bikes is complicated as much of the definition is due to legal reasons of what constitutes a bicycle and what constitutes a moped or motorcycle. As such, the classification of these e-bikes varies greatly across countries and local jurisdictions.

Hi Joseph! Sorry for the confusion… I realize it can be overwhelming when you really dig down. Two things come to mind for you regarding a good mid-drive system available after-market and the internal shifting question.

This is truly inspiring, this has helped me out in so many ways, I have a few questions I want to ask please. I was looking to withdraw amps by making connections from the battery directly but charging it through the bms as my bms is similar to yours max withdraw of 40 but I need upto 50a. and also are most BMS self balancing ? Meaning wil they always try to balance themselves even when they are not being charged ? Hope to hear from you soon kind regards

You’ll also want to test out the battery with a fairly light load in the beginning. Try to go for an easy ride on the first few charges, or even better, use a discharger if you have one. I built a custom discharger out of halogen light bulbs. It allows me to fully discharge my batteries at different power levels and measure the output. This specific battery gave 8.54 Ah on its first discharge cycle at a discharge rate of 0.5c, or about 4.4 A. That result is actually pretty good, and equates to an individual average cell capacity of about 2.85 Ah, or 98% of the rated capacity.

Make sure to consult the wiring diagram for your BMS, because some BMS’s have one more sense wire than cells (for example, 11 sense wires for a 10S pack). On these packs, the first wire will go on the negative terminal of the first parallel group, with all the rest of the wires going on the positive terminal of each successive parallel group. My BMS only has 10 sense wires though, so each will go on the positive terminal of the parallel groups.

I would like to know what input in terms of voltage and current i should provide to my battery of 36V 8.7AH. And also how the calculation goes if i want to build a battery for some other Voltage and current specification ?

Alibaba.com offers 27,086 electric bicycle parts products. About 30% of these are other electric bicycle parts, 21% are electric bicycle, and 3% are machining. A wide variety batteries for electric bikes electric bicycle parts options are available to you, such as free samples, paid samples. There are 27,086 electric bicycle parts suppliers, mainly located in Asia. The top supplying country is China (Mainland), which supply 100% of electric bicycle parts respectively. Electric bicycle parts products are most popular in North America, Western Europe, and Eastern Europe. You can ensure product safety by selecting from certified suppliers, including 2,480 with ISO9001, 921 with Other, and 474 with ISO/TS16949 certification.

Cyclone-USA introduces a completely new electric bicycle motor kit with more power and more range than any other bicycle motor kit on the market today. The unique brushless DC motor features an integrated planetary gearbox that significantly multiplies the motor torque. The result is fantastic climbing and cruising power from a small, efficient motor. Using the standard battery pack, the Cyclone motor system can achieve 30 miles without pedaling and 40-50 miles with very moderate pedaling.

In the end, I opted for a DPDT+OFF rocker switch, as using diodes introduced forward voltage drop and this interfered with charging enough for me to have second thoughts. This arrangement does require that the BMS be “flashed” to initiate it, which can be done by the charger in charging mode but for discharging, I found that shorting the B- and the P- for less than a second initiated the BMS and it then latched itself on, so I installed a reset button. If I had used a DPDT switch without an off position then I would not have needed to do this. However, when the BMS hits a low voltage group e.g. going up a steep hill, it will not automatically reset when the voltage recovers, so you need to use the reset button if you want to get the last bit out of the battery. I’m toying with latching this button when discharging, as the voltage drop knocks the controller out, so I think I’ll get a reaction like traction control, without having to manually reset the battery (which is annoying as it’s in a backpack).

Get the most out of your electric bike, folding bike or scooter with replacement parts and accessories available at NYCeWheels. Whether you are looking to add on to and upgrade your bike to make… read more »

2. I highly recommend using a BMS in both Li-ion and LiFePO4 batteries. As a Li-ion vs LiFePO4 question, one isn’t necessarily better than the other. Li-ion will be cheaper and probably more powerful, but LiFePO4 is going to last years longer, so it’s all about what you want in your battery.

I have built a few 13s lithium batteries in the past year following your instructions. Thanks. I have taken one of the batteries apart to check its condition as it is the middle of winter here in Winnipeg, Canada. Two parallel sets were out of balance with the rest of the pack. I was wondering if there is a way to use my imax b6 balance chargers to rewire the battery and keep each parallel pack in balance for sure! This way I will bypass the bms. Does this make sense?

Hi Craig! Sorry for the delayed response here… extremely busy times including some family stuff going on right now. Given your mostly road + a bit of gravel and the desire to go fast and far I’d recommend the Focus Thron Impulse Speed… This thing goes up to 28 mph, has a range of 100+ depending on the assist level you use, offers slick but cushy tires for road but also has full suspension for a bit of trail. Given your height, this bike would offer an excellent fit because it comes in four frame sizes and you’ll get a lot of utility with the integrated lights and mirror for those longer rides which might expose you to different times of day and busy traffic. Your idea about adding an aftermarket bar is a good one and I’ve done just this on a hybrid Trek I used for commuting in Austin years ago. You could explore stems that are shorter and more angled (upwards) and bars that are swept back a bit so you don’t have to lean forward as much. The full suspension should really help with your back and neck and is very nice to have when riding at higher speeds for longer time periods. Honestly, 100 miles is a long way to go so I wouldn’t bother with an extra pack right away, feel your way into it because I’m sure it will be $700+. As for your wife, there are very few electric recumbents available. It seems that many people use a kit to convert their trike and BionX has been popular because it’s available in many wheel sizes, offers throttle and assist and has regeneration. As an alternative, you could explore the Ridekick Power Trailer but it’s much noisier than the gearless hubs from BionX. Either of these options allows you to choose the perfect bike first and then go electric. I hope this helps! The Stromer ST2, Specialized Turbo, Easy Motion Nitro City and IZIP E3 Dash are also good speed pedelecs but don’t get the same range or offer the same comfort as the Focus Thron.

An affordable, powerful, electric fat bike with responsive 12-magnet pedal assist and twist-throttle on demand, available in two colors with lots of accessory options including fenders and racks. Only one frame size but the top tube is sloped and the shorter stem pairs……

Hey Brian, good question. You can actually do regenerative braking this way, the only problem is that you won’t be using the balancing circuit part of the BMS as it will charge straight back through the discharge circuit. Theoretically this is fine, with the exception of one specific case where this could be a problem. If you charged your battery at the top of a huge hill and then immediately rolled down that hill for a long time while using regenerative braking, you could actually overcharge the battery. That scenario is pretty rare though.

A new hub motor can be made for $50-$60,000 depending on what you want to do. If you simply want to make it wider you would only need to make 1 sand casting $8k-$15k. Then the stator stamp Another $12k. If you wanted to make a completely new hub motor you would need to make 3 sand castings (rotor and 2 side covers), Design and machining of the axle. The axle cost is only design and CNC time. If you were making a new Geared motor add another $15k-$20k

it would be applying huge amounts of force to the chain, which because of rust could become a weak point – if the chain were to snap, then the rider would be without any power whatsoever and might end up pushing his bike for 5 or10 km through soft sand while trying to get home after a long day’s fishing – I suppose he could always carry a spare chain.

You’ve done your math correctly, though that “1000W” figure is largely arbitrary, and probably not the exact power level of the kit. Most 1000W kits I’ve seen use controllers in the 20-25A range, but it can vary greatly.

Shell Eco-Marathon Americas Competition 2015 1st and 2nd Place Winners Both Used an Electric Bike Technologies Hub Motor! The Mater Dei Supermileage 3 Team of Mater Dei High School, in Evansville, Ind., took the top spot in the Battery-Electric Prototype category. The team built a vehicle using an electric bike motor from Electric Bike Technologies USA and won the electric plug in class at the 2012, 2013, 2014 and 2015 Shell Eco-Marathon Americas. They…

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Thanks for the response and the information. Turns out Lincoln, NE has a ban on e-bikes but Omaha doesn’t so I’m glad I asked a friend. Still need to save money and will look into the different kits out there.

When it comes to layout, there are two ways to assemble cells in straight packs (rectangular packs like I am building). I don’t know if there are industry terms for this, but I call the two methods “offset packing” and “linear packing”.

Shenzhen Tianlihe Technology Co.,Ltd, founded in 2005, concentrate on design and manufacture lithium battery packs for over 10 years. Our R&D team are experts in lithium ion battery solutions and smart BMS development with communication protocols,like CAN Bus…We really love our job and work hard for your pleasure.

Well, I’ve finally built a pack, which in the end turned out to be a 16s6p/7p made from recycled dead laptop batteries, charging to 67.2V and has a secondary offtake for a controller on the 13s positive (i.e. to route 16s to the FETs and 13s to the control circuit). Some of the groups were OK for 12Ah from 6 cells, others needed 7 cells; I just used what I had and as I got the laptop batteries for free, it was better for me spend the time testing them than to use 80 new cells, which would have been quite expensive.

I would not recommend trying to use a 36V charger. The voltage will be way too high and damage either the charger, battery, BMS or all three. Always use a charger that is matched to your pack’s actual charge voltage, which in your case is 22.2V DC.

Next, plan out your cell configuration on your computer or even with a pencil and paper. This will help ensure you are laying out your pack correctly and show you the final dimensions of the pack. In my top-down drawing below I’ve designated the positive end of the cells in red and the negative end of the cells in white.

Off road, off the map, on an adventure, the ProdecoTech trail eBikes feature state-of-the-art components like RockShox and SRAM shifters to ensure reliability on the toughest terrain. With a powerful motor, long battery life and incredible top speeds. ProdecoTech trail eBikes are setting a new standard for outdoor adrenaline driven trail adventures.

After writing my question, I did more research on these cells regarding overcharging and over-discharging and I see where you’re coming from regarding not having connections between the parallel cell blocks to smooth out differences between individual cells. So as a permanent installation, it’s not going to work. However, I’ve had another thought, which I’ve put at the final paragraph.

36V 10ah Lithium battery (Included with the battery is the charger and mounting Bracket). Standard Fat Wheel 26 in by 4in Front Wheel 500w brushless motor hub (works with disc brakes). Pedal Assistanc…

I have found this BMS which is cheap (necessary for my project) and it is shipped from the UK. Because it is so cheap do you think that it may not be balancing? http://www.ebay.co.uk/itm/400984825723?euid=0502c7e2b2c744ec8857879d65d46e08&cp=1

Hi Jeffrey, I’ll do my best to answer this question based on my experience testing. Mid-drive motors get a lot of attention for being efficient because they can be empowered through gear shifting if they are setup to pull the same drivetrain as you, the rider, and the bike actually has gears. So a mid-drive on a single-speed electric bike might actually be less efficient than a hub motor because it’s transferring energy through a chain or belt before reaching the rear wheel. There several mid-drive designes out there which pull a completely separate drivetrain like this, and are therefore not as efficient as they might otherwise be but still benefit the bike design by balancing weight at the center of the frame. And so, if you have something like the Bosch Centerdrive, Yamaha, Impulse, Brose or others which pull a chain or belt and benefit from the mechanical advantage of a cassette, internally geared planetary hub or continuously variable transmission AND you actually shift appropriately… then you will generally go further, climb easier and even accelerate faster than most hub motors. Geared and gearless hub motors usually have a sweet spot for efficient operating speed RPM and that is usually translated to above 10 mph on the bike. So when you start from zero the motor is struggling and only once you’re reaching those higher speeds does the motor start to “relax” http://electrichuntingbikes.com perform optimally. I hope this helps, there are some excellent hub motor designs out there… they tend to be easier on the drivetrain and less expensive but increase unsprung weight (if the wheel is on a suspension) and can create imbalanced weight distribution compared to mid-drives.

For BMS’s, the highest quality ones come from a company called BesTechPower but they are more expensive. I have mostly used BMS’s from AliExpress. I’ve linked to a few examples of BMS’s I’ve used in the article above.

An affordable, powerful, electric fat bike with responsive 12-magnet pedal assist and twist-throttle on demand, available in two colors with lots of accessory options including fenders and racks. Only one frame size but the top tube is sloped and the shorter stem pairs……

The Panasonic NCR18650B cells you have are very good quality cells. I used similar cells also made by Panasonic, but mine are the NCR18650PF (not B). The difference is that yours have more capacity (mine are 2900mAh, yours 3400mAh) but yours have a lower constant current draw rating. I don’t remember what it is off the top of my head, but I don’t think it’s much more than 5A per cell. So just make sure that you either use enough cells in parallel and/or limit your controller to not draw more power than the cells can handle. Check the cell specification sheet which you can find on Google somewhere to ensure that you are staying within the cells’ limit.

Small hard-cased A123 cells (about the size of a “C” battery) have been salvaged out of power drill packs, car battery packs etc, and have made it into the hands of e-bike DIYers who solder them together in series and in parallel to construct a pack big enough and powerful enough to power an e-bike.

An exceptionally affordable, feature rich electric bike, built around an approachable frame that’s easier to mount and stand over, offers pedal assist and throttle override operation. The battery pack is protected by the top tube, positioned low and center along the……

This is how most Asian batteries are built, since they use the same size aluminum or plastic case, but offer different sizes and capacities of batteries in the same case. I’ve used arts and craft foam, which often comes in sheets up to about 5mm thick (and I use a few layers to fill larger gaps). For MUCH larger gaps where that thin foam is less desirable, I’ve seen people use styrofoam or even that green molding foam often used in pots to hold up fake plants. That stuff is a fairly rigid though, so maybe a combination of that stuff and a layer of softer foam for cushioning would be good.

But what if you didn’t have to compromise? What if you could build your own ebike battery to your exact specifications? What if you could build a battery the perfect size for your bike, with all of the features you want, and do it for cheaper than retail? It’s easier than you think, and I’ll show you how below.

I have a 2015 GNG 48V mid drive, and it starts skipping under heavy load with no pedaling (pulling a bike trailer with a few kids on it). Any idea how I can stop the skipping? I was thinking about looking into a chain guide. One time, I was trying to pedal with the motor, and the chain fell off.

Choose an electric bike from top brands like Razor, Monster Moto and Jetson, and your child will be burning rubber in no time! In sporty colors like yellow, green and red, your little rider can cruise in style at speeds of up to 15 mph. Adventures can usually last up to 40 minutes, or 10 miles, on a single battery charge. To ensure you get the right bike for your child, carefully examine the age and weight restrictions of your new electric bike.

At the Interbike 2015 convention, Bafang introduced a larger version of their popular mid drive, and the “HD” stands for “Heavy Duty“. The bottom bracket on the standard HD drive is 100mm wide, so it drops right into the 100mm wide BB of the increasingly popular fatbikes and off-road bicycle frames. There are several BB widths available with the BBSHD drive, so you are not restricted to just using it on a 100mm BB width.

So after buying a 48v 20 Amp battery from Ebay (and knowing very little at that point), I realized it didn’t have a BMS and heard rumors that if i attached it direct to the controller, it would see it as a short (controller would be closed) and blow the controller.

Hi Adam, this is a question that I’m not fully qualified to answer. I haven’t been focusing on kits as much recently but have had some good experiences with pre-converted trikes. Lots of companies are offering this type of product now (IZIP, Raleigh, Pedego, and Sun). It’s fun to create your own thing and geek out on power and range, I just feel like my knowledge is out of date and would recommend that you ask in the forums or rely on your friends who have done it.

First of all, NCR18650B cells cannot be discharged at 2C. Those are 5A MAX cells, and really you should keep them closer to 1C to keep them cool and happy. They are economical cells. They do better when in large parallel groups so you can take advantage of their high capacity without the downside of their low discharge rate. They are great cells, but not for low AH packs.

Gearless hub motors may require a larger casing (in order to accommodate the magnets) and ultimately weigh more. This is of course a generalization because the technology has evolved to the point where some direct drive hub motors are quite small and lightweight.

Yep, that explains it. I was going to say that it sounds either like a defective BMS or more likely a connection error. B1 is definitely the negative end. Also some BMS units have B1- and B1+, others just have B1+. If it has both, it will have X+1 sense wires, where X is the number of series cells in the pack.

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This is list of the best performing, best value electric bikes for 2017 / 2018. For each category I list two models, the first recommendation is based on performance and the second is based on affordability. As you explore the list and get to know EBR, check out the ebike community forum for more personalized feedback. Share your height, weight, budget and intended use (along with bikes you like) to get advice from actual owners and moderators.

China’s experience, as the leading e-bike world market, has raised concerns about road traffic safety and several cities have considered banning them from bicycle lanes.[2] As the number of e-bikes increased and more powerful motors are used, capable of reaching up to 30 miles per hour (48 km/h), the number of traffic accidents have risen significantly in China. E-bike riders are more likely than a car driver to be killed or injured in a collision, and because e-bikers use conventional http://electricbikeframes.com lanes they mix with slower-moving bicycles and pedestrians, increasing the risk of traffic collisions.[2]

As of August 1st, 2015, every E-BikeKit and E-TrikeKit will now include a set (8 x guides and 14 x zip ties) of Flexroute Guides and Cobra zip ties. These items are being added at no additional charge. Packs of these guides and specialty zips are also available for sale in our online shop.

Only charges Internal BTR2 battery / Will not charge External BTR1 battery. Note : All Di2 components on the bicycle require the same firmware version. Using Di2 components with different firmware versions may cause malfunctions.

36V 500W Brush motor Controller Box For Electric Scooter Bike. This 36 volt controller has 8 connectors. Red, Black & Blue: Speed Regulator 1-4 V(Throttle ) (Red: 5v,Black: – ,Blue :Signal Wire). Red …

With today’s ever changing economic climate, it’s nice to have a reliable vehicle that doesn’t cost much to operate. The electric bicycle fits that niche very easily. Electric bicycles operate for many miles on a single battery charge, making them a good choice for anyone trying to save money on increasingly more expensive gasoline. The electric bike has been on the scene for many years, making electric bike parts easy and cheap to obtain.

Fits 8″ Rim and is 12″ Tall. Commonly used on many different gas scooters, pocket bikes, mini choppers, and go karts. We are on the west coast so the closer you are to the west coast the faster your i…

A value-priced urban electric bike that includes fenders, integrated LED lights, a rear rack, and hydraulic disc brakes, it’s available in three frame sizes but only high-step. This is a high-speed Class 3 ebike that can reach ~28 mph assisted and because……

Thank you for your time and consideration and in such a timely fashion. I had not considered that through axle thickness issue. You have no doubt saved me money and frustration! A local gent intends to produce a custom shaped battery to occupy the open triangle of the frame under the cross bar which I would wire in parallel with the existing battery. Extended range is also desired. Had thought about front shocks due to the weight factor but was “wishing/hoping” might not be needed. Oh well just some more time doing research I guess. This is a new realm for me so having fun scaling a learning curve again. Thanks again Court.

As we transition into mid-drive systems, imagine this scenario. A rider with a hub motor driven electric bike approaches a very steep hill, stops completely and then uses a twist throttle to power forward. The motor is likely going to struggle because it is designed for relatively flat surfaces and provides “peakey” output as mentioned before. So the motor groans and slowly pushes the rider forward. Without pedaling along, most hub motor designs just cannot carry an average sized passenger up a steep incline from rest. This is where we get into the benefits of a mid-drive system.

Next, I added the third parallel group after the second, hot gluing it in place in the same orientation as the first, so the top of the pack alternates from positive terminals to negative terminals and back to positive terminals along the first three parallel groups.

I am however encountering problems in finding a BMS for my pack which will be 2 or 3 P and 7 S to replace 24V 6 AH in frame battery pack. Can you please enlighten me as to where I can access a suitable BMS. Thanks for any help. K.

26′ rear wheel 48v 1000w hub motor (powerful Motor with hall sensor ) Electric Bike Kit With or Without Battery. 26′ size REAR WHEEL 48V 1000W ELECTRIC BIKE KIT WITH or WITHOUT BATTERY. 48v 1000w brus…

Hi Ben! I had an opportunity to test ride an old Lee Iacocca eBike a while back and was impressed with how forward thinking the design was. I can see why you’re excited about the space, especially with all of the new products coming out, and given your lack of a driver’s license.

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Fat tires aren’t just for sand and snow, cruise your city with the @igoelectric Folding Fat! #foldingfatbike #fatbike #fattiesfitfine #fatbikelife #foldingbike #ebike #electricbike #electricbikes 02.02.2018 – 19:56

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I have a Stromer ST1 and I just got my wife the Optibike Pioneer allroad. We both are short (5’6″ and 5’4″, 150 pounds and 100 pounds) but we pull our sons in the Weehoo Trailer. So that adds another 60 pounds. We have very steep hills in our area. We just took our first ride with the optibike and it feels like it has about 1/2 the power on the steep hills as the Stromer. I thought the mid motor would do better on hills (optibike is 500W mid mount, stomer is 600W rear hub). Can you help me understand this and help with a better option for more power? Thanks! Oh, and I should add. We want peddle assist and throttle modes.

One of the most affordable Haibikes in the line, available in four frame sizes, relatively lightweight, large 29er tires provide float and momentum at speed for cross country riding. Very capable mid-drive system (the same motor and battery as some higher-priced Haibike models), zero……

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Internally geared rear hubs can work very well with mid drive motors and belts but you seem to need a special cut-away frame to use a belt drive and those frames are custom and more expensive. I’d consider a Rohloff hub with a chain or a Shimano Nexus and if you really want to get fancy consider the continuously variable transmission hub from NuVinci

The environmental effects involved in recharging the batteries can of course be reduced. The small size of the battery pack on an e-bike, relative to the larger pack used in an electric car, makes them very good candidates for charging via solar power or other renewable energy resources. Sanyo capitalized on this benefit when it set up “solar parking lots,” in which e-bike riders can charge their vehicles while parked under photovoltaic panels.[63]

Lithium Ion electric bike batteries are ideal for those that plan to ride longer distances and or more frequent trips. The commuters dream battery, lithium batteries can stand two complete 100% discharges a day for years. Discharging the battery half way riding to work or school, then parking all day at half charge does no damage to a lithium electric bike battery. So the urgency to recharge immediately is not like SLA’s. Since discharging to 100% empty does not significantly harm lithium electric bike batteries, the usable range of the lithium electric bike battery is roughly double that of SLA’s. In typical electric bike use, Li-Ion batteries last from two to four years. Proper storage of Lithium Ion batteries is important when the electric bike will not be used for more than a few weeks. Unplug the batteries for a scooter from the electric bike, charge fully, and then store in a cool but not frozen, dry place.

hi, recently, i try the BOSM intelligent torque sensor. its a miracle. It makes your ebike become a real ebike, like a human, it know your idea,you wanna fast,slow,climb mountain, across the grass , against the wind etc. It will adjust the output power intelligently.

My question for you is, if I just want to run a BMS for balance charge purposes only and want to wire the battery discharge directly to the motor how would I do that? Would that be a good solution as long as I monitor battery pack voltage during rides?

I’ve reviewed all of the bikes you mentioned including those from Pedego (which also makes one of the Ford Ebikes), Specialized and Flux. I disagree with your local bike shop about Pedego being low quality… some of the models are a bit basic and “classic” in terms of design but the company provides good support and honors their warranty, they even did a voluntary battery recall a year or so back which was proactive and upstanding. The downside there is going to be higher price and finding a local dealer.

After years development, we have built up a good reputation for high-quality lithium ion battery packs and electric bikes battery at very attractive prices. Our Quality system satisfies the international standards of ISO 9001:2008.

Great article. As the average ebike shopper does a lot of product research, this explains really well the differences and benefits of the three major drive set ups..none are perfect in all situations. I need all three in my garage. Direct drive rear hub for my high speed 30 mph+ ebike. No gears to melt down. Mid drive for my mountain goat super climber and my real favorite and most used, the internally geared rear hub (not a big fan of front) for everyday riding. The free wheel aspect while coasting or in torque sensing pedal assist makes for a much more enjoyable ride. Keep the review pedal to the metal Court!

Mike is a partner and adviser to Electric Bike Technologies. Mike has been a professional investor and salesperson in the financial sector for the past 20 years. “It’s a great space to be in and and I believe there is a lot of upside potential”

Bike conversion kit usually includes an electric bike motor,a motor controller,throttle and brake lever,battery and charger is optional.The most popular electric bike kit package consists of 250 and 750 watts electric hub motor,36 volt 10 amp-hour lithium LiFePO4 battery,and 2-amp charger.

Hi, I am currently in the process of converting an attendant controlled wheelchair (one with the small back wheels) to an electric version as part of a university project. I have found this article useful looking into the different types of motor available. I’m struggling to find a motor that might give me the torque values required using the smallest possible motor. Do you have any suggestions for a particularly ‘powerful’ motor I should look into?

Hi I need help! I am building my own battery pack from old laptop batteries (18650’s). I bought the cheep $250 48v 1000w ebike conversion kit on ebay. I have many questions! It seems the perfect number of cells to connect in series are 13! This is a big problem for me because I am cheep and I already bought the Imax B6 battery balancer charger. I also bought 7x 6s balancer leads and 5x 4s leads. The Imax has a max charge voltage of 22.2v (so it sais in the manual), and a max balance of 6 cells at once. I also bought the parallel balance charging board. I don’t want to charge two or three packs at once to just have to turn around and charge one separately. So now I’m faced with the decision of making a 12 series battery or a 15 series battery (I will buy 5s leads in this case). The problem is with the 12 series battery the nominal voltage is only 43.2. Or a 15 series battery with a nominal voltage of 54. Which I’m pretty sure is a big no no because the controller is only meant to handle 48v within reason (13s max charge voltage of 53.3 and 12s 49.2 at 4.1 v per cell). But if I make it a 12s, running around most of the trip at 44v, will this drain the Amps faster because the motor wants 48v? I’m thinking no but just wanted some confirmation on that and if the controller can handle more volts. I could make a 15 series batter and just charge to 3.6 or 3.7 volts. Is this hard on the cells?

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